Flexibility Optimization for a Palm Oil-Based Integrated Biorefinery with Demand Uncertainties

The flexibility of a manufacturing process is defined as its ability to accommodate variations and thus, operate in a stable manner for a range of conditions. The subject of flexibility arises in the space of uncertain design parameters that include volatility of raw materials and products price, variability of feedstock supply, and product demand, etc. In this paper, a flexibility model is developed to assess the capacities of process units in a plant to absorb variations in product demand. The flexibility index is introduced in this work to quantitatively measure the capability of the plant to accommodate to the maximum or minimum changes in the demand of multiple products. This involves determining the region for change in the production portfolio at which the plant still operates feasibly while absorbing tolerances between each product demand. The concept of corner points is adapted which forms a geometric boundary to the region of feasible operation. The region considered accounts for process adjustm...

[1]  Efstratios N. Pistikopoulos,et al.  A novel flexibility analysis approach for processes with stochastic parameters , 1990 .

[2]  Denny K. S. Ng,et al.  A hybrid optimisation model for the synthesis of sustainable gasification-based integrated biorefinery , 2012 .

[3]  Ignacio E. Grossmann,et al.  Applications of mixed-integer linear programming in process synthesis , 1980 .

[4]  Denny K. S. Ng,et al.  Optimal Chemical Product Design via Fuzzy Optimisation based Inverse Design Techniques , 2014 .

[5]  Denny K. S. Ng,et al.  Fuzzy Optimization Approach for the Synthesis of a Sustainable Integrated Biorefinery , 2011 .

[6]  M. Ramachandran,et al.  Application of multi-criteria decision making to sustainable energy planning--A review , 2004 .

[7]  Denny K. S. Ng,et al.  Crisp and fuzzy integer programming models for optimal carbon sequestration retrofit in the power sector , 2010 .

[8]  H. Zimmermann Fuzzy programming and linear programming with several objective functions , 1978 .

[9]  Raymond R. Tan,et al.  Using fuzzy numbers to propagate uncertainty in matrix-based LCI , 2008 .

[10]  Denny K. S. Ng,et al.  Robust Optimization for Process Synthesis and Design of Multifunctional Energy Systems with Uncertainties , 2014 .

[11]  Ignacio E. Grossmann,et al.  Optimization strategies for flexible chemical processes , 1983 .

[12]  Manfred Morari,et al.  Design of resilient processing plants—VIII. A resilience index for heat exchanger networks , 1985 .

[13]  Chuei-Tin Chang,et al.  An algorithmic revamp strategy for improving operational flexibility of multi-contaminant water networks , 2013 .

[14]  Ignacio E. Grossmann,et al.  An index for operational flexibility in chemical process design. Part I , 1983 .

[15]  Marianthi G. Ierapetritou,et al.  Feasibility Evaluation of Nonconvex Systems Using Shape Reconstruction Techniques , 2005 .

[16]  M. Fatih Demirbas,et al.  Biorefineries for biofuel upgrading: A critical review , 2009 .

[17]  Sau Man Lai,et al.  Measurement of Plant Flexibility , 2007 .

[18]  Ignacio E. Grossmann,et al.  Optimal process design under uncertainty , 1983 .

[19]  Chuei-Tin Chang,et al.  A heuristic revamp strategy to improve operational flexibility of water networks based on active constraints , 2010 .

[20]  Denny K. S. Ng,et al.  Fuzzy optimisation for retrofitting a palm oil mill into a sustainable palm oil-based integrated biorefinery , 2012 .

[21]  Christodoulos A. Floudas,et al.  Global Optimization in Design under Uncertainty: Feasibility Test and Flexibility Index Problems , 2001 .

[22]  Chuei-Tin Chang,et al.  Development of a Generalized Mixed Integer Nonlinear Programming Model for Assessing and Improving the Operational Flexibility of Water Network Designs , 2009 .

[23]  Marianthi G. Ierapetritou,et al.  Framework for evaluating the feasibility/operability of nonconvex processes , 2003 .

[24]  Raymond R. Tan,et al.  A fuzzy linear programming extension of the general matrix-based life cycle model , 2008 .

[25]  C. Floudas,et al.  Active constraint strategy for flexibility analysis in chemical processes , 1987 .

[26]  B. S. How,et al.  Fuzzy optimisation approach on the treatment of palm oil mill effluent (POME) via up-flow anaerobic sludge blanket–hollow centered packed bed (UASB–HCPB) reactor , 2015 .

[27]  J. J. Klemeš,et al.  An algebraic approach to identifying bottlenecks in linear process models of multifunctional energy systems , 2012, Theoretical Foundations of Chemical Engineering.

[28]  Ignacio E. Grossmann,et al.  An index for operational flexibility in chemical process design. Part I: Formulation and theory , 1985 .

[29]  Denny K. S. Ng,et al.  Optimal operational adjustment in multi-functional energy systems in response to process inoperability , 2013 .

[30]  Denny K. S. Ng,et al.  Robust optimization approach for synthesis of integrated biorefineries with supply and demand uncertainties , 2013 .