An Empirical Model for Managing Quality in the Electronics Industry

Much of the empirical research in the past two decades has suggested that quality management (QM) is context dependent. This research develops an empirical QM model in a technology-based sector—electronics manufacturing. Based on quantitative and qualitative investigations of 225 electronics firms in Hong Kong and the Pearl River Delta (PRD) region of China, a path analytic model is developed. The empirical model shows that a typical quality management system (QMS) in the electronics industry is composed of four major modules, namely leadership, cultural elements, operational support systems, and process management. These modules create a series of chain effects on organizational performance, rather than acting as parallel elements with an equal impact. By quantifying their effects on organizational performance and comparing the model to others in the literature, we identify those QM constructs that are context dependent. In electronics manufacturing, process management and customer focus are more important than other elements (e.g., cultural factors) for garnering business results. This study contributes to contingency theory and research by identifying the key constructs and their relationships in a competitive, volatile, and technology-based industry with complex supply networks.

[1]  Philip B. Crosby,et al.  Quality Is Free: The Art of Making Quality Certain , 1979 .

[2]  David Gadenne,et al.  An inter-industry comparison of quality management practices and performance , 2002 .

[3]  K. Lai,et al.  Initiatives and outcomes of quality management implementation across industries , 2003 .

[4]  Christian Homburg,et al.  Applications of structural equation modeling in marketing and consumer research: A review , 1996 .

[5]  F. M. Gryna Quality planning and analysis , 1970 .

[6]  Armand V. Feigenbaum,et al.  Total quality control , 1961 .

[7]  Constantine Kontoghiorghes,et al.  Examining the Association between Quality and Productivity Performance in a Service Organization , 2003 .

[8]  James Bradley,et al.  The Uses and Misuses of Data and Models: The Mathematization of the Human Sciences , 1998 .

[9]  George Binney,et al.  Making quality work: Lessons from Europe's leading companies , 1992 .

[10]  John C. Anderson,et al.  A Path Analytic Model of a Theory of Quality Management Underlying the Deming Management Method: Preliminary Empirical Findings* , 1995 .

[11]  Christian N. Madu,et al.  A Comparative Analysis of Quality Practice in Manufacturing Firms in the U.S. and Taiwan , 1995 .

[12]  Everett E. Adam,et al.  Alternative quality improvement practices and organization performance , 1994 .

[13]  L. Yorks,et al.  Beyond Total Quality Management: Toward The Emerging Paradigm , 1994 .

[14]  William J. Kolarik,et al.  Creating quality : concepts, systems, strategies, and tools , 1995 .

[15]  M. Terziovski,et al.  The relationship between total quality management practices and operational performance , 1999 .

[16]  David Collins,et al.  Towards a Quality Culture , 1994 .

[17]  J. Davis The Logic Of Causal Order , 1987 .

[18]  T. C. Powell Total Quality Management as Competitive Advantage , 1995 .

[19]  Roger G. Schroeder,et al.  A FRAMEWORK FOR QUALITY MANAGEMENT RESEARCH AND AN ASSOCIATED MEASUREMENT INSTRUMENT , 1994 .

[20]  R. Handfield,et al.  Use of ISO 9000 and Baldrige Award Criteria in Supplier Quality Evaluation , 1996 .

[21]  William H. Glick,et al.  Fit, Equifinality, and Organizational Effectiveness: A Test of Two Configurational Theories , 1993 .

[22]  Jennifer L. Hartnett,et al.  Managing Quality: The Strategic and Competitive Edge , 1988 .

[23]  Paul Kline,et al.  An easy guide to factor analysis , 1993 .

[24]  Drew Winter SHRINKING PRODUCT DEVELOPMENT TIME , 2003 .

[25]  Xiande Zhao,et al.  Quality management and organizational context in selected service industries of China , 2004 .

[26]  Roger G. Schroeder,et al.  The Impact of Quality Management Practices on Performance and Competitive Advantage , 1995 .

[27]  Taho Yang,et al.  Quality management practice in semiconductor manufacturing industries – empirical studies in Taiwan , 2003 .

[28]  William C. Miller Quantum quality: Quality improvement through innovation, learning & creativity , 1993 .

[29]  Roger G. Schroeder,et al.  The effects of organizational context on quality management: An empirical investigation , 1991 .

[30]  Bridget Hogan Poised for growth , 2007 .

[31]  John F. Lemmer,et al.  Causal Modeling , 1993, UAI.

[32]  Dave Harrold Designing for Six Sigma capability , 1999 .

[33]  Joseph Moses Juran Juran on leadership for quality : an executive handbook , 1989 .

[34]  Kee-hung Lai,et al.  Effects of quality management and marketing on organizational performance , 2005 .

[35]  J. Glover,et al.  Achieving the Organizational Change Necessary for Successful TQM , 1993 .

[36]  Mike Gregory,et al.  International manufacturing networks—to develop global competitive capabilities , 1998 .

[37]  Mark S. Litwin,et al.  How to Measure Survey Reliability and Validity , 1995 .

[38]  Eric R. Ziegel,et al.  Total Quality Control , 1992 .

[39]  R. Billings,et al.  Use of path analysis in industrial/organizational psychology: Criticisms and suggestions. , 1978 .

[40]  Ursula Weisenfeld,et al.  Technology management and collaboration profile: virtual companies and industrial platforms in the high‐tech biotechnology industries , 2001 .

[41]  K. B. Hendricks,et al.  Does Implementing an Effective TQM Program Actually Improve Operating Performance? Empirical Evidence from Firms That Have Won Quality Awards , 1997 .

[42]  Cheong-leung Andy. Yeung,et al.  Quality management system and its association with organizational performance , 1999 .

[43]  Donald George Sluti,et al.  Linking process quality with performance: an empirical study of New Zealand manufacturing plants , 1992 .

[44]  D. R. Heise Problems in Path Analysis and Causal Inference , 1969 .

[45]  Rolph E. Anderson,et al.  Multivariate Data Analysis: Text and Readings , 1979 .

[46]  W McQuade THE SHAPE OF CARS TO COME , 1982 .

[47]  T. C. Edwin Cheng,et al.  From customer orientation to customer satisfaction: the gap between theory and practice , 2004, IEEE Transactions on Engineering Management.

[48]  Eugene Joseph Karwacki,et al.  Low-k materials by design , 2002 .

[49]  L. J. Porter,et al.  Identification of the Critical Factors of TQM , 1996 .

[50]  Roger Calantone,et al.  A Contingent View of Quality Management-The Impact of International Competition on Quality , 2000, Decis. Sci..

[51]  Larry J. Howell Adapting GM Research To a New Corporate Strategy , 2003 .

[52]  Thomas Y. Choi,et al.  Top managers and TQM success: One more look after all these years , 1997 .

[53]  Peter T. Ward,et al.  Lean manufacturing: context, practice bundles, and performance , 2003 .

[54]  Roberto Filippini,et al.  A replication study of a theory of quality management underlying the Deming management method: insights from an Italian context , 1998 .

[55]  Darryl D. Wilson,et al.  An Empirical Investigation of the Malcolm Baldrige National Quality Award Causal Model , 2000, Decis. Sci..

[56]  Robert J. Vokurka,et al.  The empirical assessment of construct validity , 1998 .

[57]  Ching Chun Li Path Analysis: A Primer , 1977 .

[58]  B. Williams,et al.  Operations management. , 2001, Optometry.

[59]  Peter M. Bentler,et al.  Practical Issues in Structural Modeling , 1987 .

[60]  Charles B. Keating,et al.  Team-Based Methods To Analyze High-Technology Production Systems , 2000 .

[61]  C. Fornell,et al.  Evaluating structural equation models with unobservable variables and measurement error. , 1981 .

[62]  Patrick Y. K. Chau,et al.  Reexamining a Model for Evaluating Information Center Success Using a Structural Equation Modeling Approach , 1997 .

[63]  D. Goetsch,et al.  Implementing Total Quality , 1995 .

[64]  Philip B. Crosby Running Things: The Art of Making Things Happen , 1986 .

[65]  Arthur P. Cimento,et al.  The High-Productivity Electronics Company , 1994 .

[66]  W. Edwards Deming,et al.  Out of the Crisis , 1982 .

[67]  C. Voss,et al.  Quality management re-visited: a reflective review and agenda for future research , 2002 .

[68]  C. L. Yeung,et al.  Quality management system development some implications from case studies , 1998 .

[69]  Shekhar Jayanthi,et al.  Innovation implementation in high technology manufacturing: A chaos-theoretic empirical analysis , 1998 .

[70]  Kevin Burgess,et al.  Total Quality Management as a Cultural Intervention: An Integrative Review , 1993 .

[71]  Roy Collins,et al.  Poised for growth , 2002 .

[72]  Steven Casper,et al.  Institutional Adaptiveness, Technology Policy, and the Diffusion of New Business Models: The Case of German Biotechnology , 2000 .

[73]  Debasish N. Mallick,et al.  An Integrated Framework for Measuring Product Development Performance in High Technology Industries , 2003 .