Proposing a graph ranking method for manufacturing system selection in high-tech industries

All manufacturing centers are looking for the solutions to reduce costs and increase their competitive advantages. One of the practical solutions for cost reduction is to select a suitable manufacturing system in order to optimize usage of limited resources. In high-tech industries, the manufacturing system selection is extremely difficult because of the complex features and structures of their products. Generally, selecting the best manufacturing system of high-tech products is a multiple-criteria decision-making (MCDM) problem. Graph ranking method is one of the most used techniques among MCDM methods, which is originated from combinatorial mathematics. Simple computational procedure, ability to consider relationships between criteria, etc., are some perfect characteristics of this method for modeling and solving decision-making problems with complexity. Therefore, this study attempted to determine the most suitable manufacturing system in high-tech industries using graph ranking method. Moreover, because of vagueness and imprecision in human judgments, fuzzy set theory is utilized in the evaluation procedure. The suggested approach was used to select the most appropriate system for LCD manufacturing at Sanam Electronic Company. Finally, Obtained results indicated the efficiency of the proposed approach and selection of a cloud-based manufacturing system as the most suitable manufacturing system in high-tech industries.

[1]  F. Musharavati RECONFIGURABLE MANUFACTURING SYSTEMS , 2010 .

[2]  Bin Wu Manufacturing Systems Design and Analysis , 1991 .

[3]  Pentti Seppälä,et al.  How do employees perceive their organization and job when companies adopt principles of lean production , 2004 .

[4]  Yoram Koren,et al.  Design of reconfigurable manufacturing systems , 2010 .

[5]  Changqing Liu,et al.  A manufacturing resource allocation method with knowledge-based fuzzy comprehensive evaluation for aircraft structural parts , 2014 .

[6]  Gang Wang,et al.  Online estimation and compensation method of installation error for rotating-modulated north seeker , 2015 .

[7]  U. Dombrowski,et al.  Structural analysis of approaches for worker participation , 2010, 2010 IEEE International Conference on Industrial Engineering and Engineering Management.

[8]  Hsin Wei Wu,et al.  Selecting Candidate Suppliers Using a Multiple Criteria Decision Making Model , 2013 .

[9]  John V. Winters Stem Graduates, Human Capital Externalities, and Wages in the U.S. , 2014, SSRN Electronic Journal.

[10]  Brian O'Donnell,et al.  Henry Ford: Mass Production, Modernism and Design , 1994 .

[11]  Marcelo Seido Nagano,et al.  Modeling the dynamics of a multi-product manufacturing system: A real case application , 2015, Eur. J. Oper. Res..

[12]  Walter Rohmert,et al.  Ergonomics and manufacturing industry , 1985 .

[13]  G. Tunzelmann Time-Saving Technical Change: The Cotton Industry in the English Industrial Revolution , 1995 .

[14]  Nitin UPADHYAY,et al.  Models and Algorithms 226 STRUCTURAL MODELING AND ANALYSIS OF INTELLIGENT MOBILE LEARNING ENVIRONMENT : A GRAPH THEORETIC SYSTEM APPROACH , 2007 .

[15]  Thomas L. Saaty What is the analytic hierarchy process , 1988 .

[16]  Shijun Yin Study on Resources Allocation between Airworthiness Authority and Aviation Industry , 2014 .

[17]  Lihui Wang,et al.  Challenges for Better Sustainable Manufacturing , 2013 .

[18]  Hoda A. ElMaraghy,et al.  Flexible and reconfigurable manufacturing systems paradigms , 2005 .

[19]  V. P. Agrawal,et al.  Quality Evaluation of Resin Transfer Molded Products , 2008 .

[20]  Abby Ghobadian,et al.  A Computerised Vendor Rating System , 2016 .

[21]  Toni L. Doolen,et al.  A review of lean assessment in organizations: An exploratory study of lean practices by electronics manufacturers , 2005 .

[22]  Nam P. Suh,et al.  Axiomatic Design: Advances and Applications , 2001 .

[23]  Dazhong Wu,et al.  Cloud-Based Manufacturing: Old Wine in New Bottles? , 2014 .

[24]  Hui Wang,et al.  Multi-objective optimization of product variety and manufacturing complexity in mixed-model assembly systems , 2011 .

[25]  Robert I. M. Young,et al.  Information sharing using features technology to support multiple viewpoint design for manufacture , 2005 .

[26]  André Thomas,et al.  Service Orientation in Holonic and Multi-agent Manufacturing , 2015, Service Orientation in Holonic and Multi-agent Manufacturing.

[27]  George Chryssolouris,et al.  The Design of Manufacturing Systems , 1992 .

[28]  Zuhriah Ebrahim,et al.  Understanding Time Loss in Manufacturing Operations , 2015 .

[29]  Giovani J.C. da Silveira,et al.  Mass customization: Literature review and research directions , 2001 .

[30]  Atakan Yücel,et al.  A weighted additive fuzzy programming approach for multi-criteria supplier selection , 2011, Expert Syst. Appl..

[31]  Peter Kostal,et al.  Flexible Manufacturing System , 2011 .

[32]  Tilak Raj,et al.  Quantifying barriers to implementing Total Quality Management (TQM) , 2010 .

[33]  Stephan M. Wagner,et al.  Assessing the vulnerability of supply chains using graph theory , 2010 .

[34]  Cornelius T. Leondes The design of manufacturing systems , 2001 .

[35]  Pramod Kumar Jain,et al.  Design of reconfigurable flow lines using MOPSO and maximum deviation theory , 2015 .

[36]  Jared Padayachee,et al.  A THIN, HARDWARE-SUPPORTED MIDDLEWARE MANAGEMENT SYSTEM FOR RECONFIGURABLE MANUFACTURING SYSTEMS , 2015 .

[37]  Vikrant Gupta,et al.  Selection of power plants by evaluation and comparison using graph theoretical methodology , 2006 .

[38]  Mehrdad Javadi,et al.  Decision-making for flexible manufacturing systems using DEMATEL and SAW , 2015 .

[39]  Mahmoud Houshmand,et al.  A collaborative and integrated platform to support distributed manufacturing system using a service-oriented approach based on cloud computing paradigm , 2013 .

[40]  Samir Lamouri,et al.  Towards a Cloud Manufacturing systems modeling methodology , 2015 .

[41]  Duncan McFarlane,et al.  Service Orientation in Holonic and Multi-agent Manufacturing , 2015, Service Orientation in Holonic and Multi-agent Manufacturing.

[42]  R. Venkata Rao,et al.  A decision-making framework model for evaluating flexible manufacturing systems using digraph and matrix methods , 2006 .

[43]  Bert Gunter Japanese Manufacturing Techniques: Nine Hidden Lessons in Simplicity , 1985 .

[44]  Khumbulani Mpofu,et al.  Conceptual Development of Modular Machine Tools for Reconfigurable Manufacturing Systems , 2013 .

[45]  John B. Kidd,et al.  Toyota Production System , 1993 .

[46]  Adil Baykasoglu A review and analysis of “graph theoretical-matrix permanent” approach to decision making with example applications , 2012, Artificial Intelligence Review.

[47]  A. Davies,et al.  From the American System to Mass Production, 1800-1932: The Development of Manufacturing Technology in the United States. , 1985 .

[48]  Ali Gharbi,et al.  Production Planning and Opportunistic Preventive Maintenance for Unreliable One-Machine Two-Products Manufacturing Systems , 2015 .

[49]  Matteo Mario Savino,et al.  Investigating the resources for Integrated Management Systems within resource-based and contingency perspective in manufacturing firms , 2015 .

[50]  Lei Ren,et al.  Cloud manufacturing: from concept to practice , 2015, Enterp. Inf. Syst..

[51]  Maryam Darvish,et al.  Application of the graph theory and matrix methods to contractor ranking , 2009 .

[52]  大野 耐一,et al.  Toyota production system : beyond large-scale production , 1988 .

[53]  O. P. Gandhi,et al.  Real-time reliability index of a steam power plant: A systems approach , 2008 .

[54]  Lihui Wang,et al.  Machine availability monitoring and machining process planning towards Cloud manufacturing , 2013 .

[55]  Robert S. LeRoy Hazard or risk analysis, overcoming the human factor , 2015, 2015 IEEE IAS Electrical Safety Workshop.

[56]  Wen-Chyuan Chiang,et al.  Designing energy-efficient serial production lines: The unpaced synchronous line-balancing problem , 2016, Eur. J. Oper. Res..

[57]  Dazhong Wu,et al.  Enhancing the Product Realization Process With Cloud-Based Design and Manufacturing Systems , 2013, J. Comput. Inf. Sci. Eng..

[58]  Mustafa Yurdakul,et al.  Measuring a manufacturing system’s performance using Saaty’s system with feedback approach , 2002 .

[59]  Dazhong Wu,et al.  DISTRIBUTED COLLABORATIVE DESIGN AND MANUFACTURE IN THE CLOUD — MOTIVATION, INFRASTRUCTURE, AND EDUCATION , 2012 .

[60]  R. Rao A material selection model using graph theory and matrix approach , 2006 .

[61]  A.M. Farid,et al.  Guidelines for evaluating the ease of reconfiguration of manufacturing systems , 2008, 2008 6th IEEE International Conference on Industrial Informatics.

[62]  Jules White,et al.  Cyber-physical security challenges in manufacturing systems , 2014 .

[63]  Bjarne Andresen,et al.  Exploration of NP-hard Enumeration Problems by Simulated Annealing - the Spectrum Values of Permanents , 1999, Theor. Comput. Sci..

[64]  Dirk Schaefer,et al.  Cloud-Based Design and Manufacturing (CBDM): A Service-Oriented Product Development Paradigm for the 21st Century , 2014 .

[65]  Ching-Lai Hwang,et al.  Fuzzy Multiple Attribute Decision Making - Methods and Applications , 1992, Lecture Notes in Economics and Mathematical Systems.

[66]  Xun Xu,et al.  From cloud computing to cloud manufacturing , 2012 .

[67]  S. G. Deshmukh,et al.  Sustainable Manufacturing: An Interaction Analysis for Machining Parameters using Graph Theory☆ , 2015 .

[68]  B. Roy The outranking approach and the foundations of electre methods , 1991 .

[69]  Abdelhakim Khatab,et al.  Optimizing production and imperfect preventive maintenance planning's integration in failure-prone manufacturing systems , 2016, Reliab. Eng. Syst. Saf..

[70]  Guoliang Ding,et al.  On the effect of measurement errors in regression-adjusted monitoring of multistage manufacturing processes , 2015 .

[71]  S. Vinodh,et al.  Application of fuzzy QFD for enabling leanness in a manufacturing organisation , 2011 .

[72]  Ulrich Epple,et al.  Equipment Interconnection Models in Discrete Manufacturing , 2015 .

[73]  He-Yau Kang,et al.  A green supplier selection model for high-tech industry , 2009, Expert Syst. Appl..

[74]  Duncan C. McFarlane,et al.  Assessing ease of reconfiguration of conventional and Holonic manufacturing systems: Approach and case study , 2009, Eng. Appl. Artif. Intell..

[75]  Kevin D Potter,et al.  Advances in Sustainable and Competitive Manufacturing Systems , 2013 .

[76]  Yoichiro Matsumoto Report on American Society for Engineering Education Annual Conference , 2014 .

[77]  George Chryssolouris,et al.  Manufacturing Systems: Theory and Practice , 1992 .

[78]  Dawei Zhang,et al.  The Relationship between Maximum Completion Time and Total Completion Time in Flowshop Production , 2015 .

[79]  Pentti Seppälä,et al.  How do employees perceive their organization and job when companies adopt principles of lean production? , 2004 .

[80]  He-Yau Kang,et al.  Fuzzy multiple goal programming applied to TFT-LCD supplier selection by downstream manufacturers , 2009, Expert Syst. Appl..

[81]  R. Leombruni,et al.  Local human capital externalities and wages at the firm level: Evidence from Italian Manufacturing , 2014 .

[82]  Axel Tuma,et al.  Energy-efficient scheduling in manufacturing companies: A review and research framework , 2016, Eur. J. Oper. Res..

[83]  Phillip S. Mitchell Japanese Manufacturing Techniques: Nine Hidden Lessons in Simplicity , 1983 .