A 32 × 32 temperature and tactile sensing array using PI-copper films

The development of a flexible 32 × 32 temperature and tactile sensing array, which will serve as the artificial skin for robot applications, is presented in this work. Pressure conductive rubber is employed as the tactile sensing material, and discrete temperature sensor chips are employed as the temperature sensing cells. Small disks of pressure conductive rubber are bonded on predefined interdigital copper electrode pairs which are patterned on a flexible copper–polyimide substrate which is fabricated by micromachining techniques. This approach can effectively reduce the crosstalk between each tactile sensing element. The mechanical and electrical properties of tactile sensing elements are measured. Also, the corresponding scanning circuits are designed and implemented. The temperature and tactile sensing elements are heterogeneously integrated on the flexible substrate. By using the integrated 32 × 32 sensing arrays, temperature and tactile images induced by the heaters/stamps of different shapes have been successfully measured. The flexible sensor arrays are bendable down to a 4-mm radius without any degradation in functionality.

[1]  H. Meixner,et al.  PVDF sensor array for human body detection , 1988, 6th International Symposium on Electrets,(ISE 6) Proceedings..

[2]  Masatoshi Ishikawa,et al.  An Imaging Tactile Sensor with Video Output and Tactile Image Processing , 1988 .

[3]  F. Castelli An integrated tactile-thermal robot sensor with capacitive tactile array , 1995, IAS '95. Conference Record of the 1995 IEEE Industry Applications Conference Thirtieth IAS Annual Meeting.

[4]  Katsunori Shida,et al.  Discrimination of material property by pressure-conductive rubber sheet sensor with multi-sensing function , 1996, Proceedings of IEEE International Symposium on Industrial Electronics.

[5]  Chih-Ming Ho,et al.  A flexible MEMS technology and its first application to shear stress sensor skin , 1997, Proceedings IEEE The Tenth Annual International Workshop on Micro Electro Mechanical Systems. An Investigation of Micro Structures, Sensors, Actuators, Machines and Robots.

[6]  B. J. Kane,et al.  A traction stress sensor array for use in high-resolution robotic tactile imaging , 2000, Journal of Microelectromechanical Systems.

[7]  D. Beebe,et al.  A silicon-based shear force sensor: development and characterization , 2000 .

[8]  J. Lima,et al.  A large area force sensor for smart skin applications , 2002, Proceedings of IEEE Sensors.

[9]  Masayuki Inaba,et al.  Development of soft and distributed tactile sensors and the application to a humanoid robot , 2002, Adv. Robotics.

[10]  Chang Liu,et al.  Institute of Physics Publishing Journal of Micromechanics and Microengineering Development of Polyimide Flexible Tactile Sensor Skin , 2022 .

[11]  Heinz Wörn,et al.  Development of a flexible tactile sensor system for a humanoid robot , 2003, Proceedings 2003 IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS 2003) (Cat. No.03CH37453).

[12]  M. Shimojo,et al.  A tactile sensor sheet using pressure conductive rubber with electrical-wires stitched method , 2004, IEEE Sensors Journal.

[13]  Hiroshi Mizoguchi,et al.  High-speed pressure sensor grid for humanoid robot foot , 2005, 2005 IEEE/RSJ International Conference on Intelligent Robots and Systems.

[14]  J. Engel,et al.  Polymer micromachined multimodal tactile sensors , 2005 .

[15]  T. Someya,et al.  Conformable, flexible, large-area networks of pressure and thermal sensors with organic transistor active matrixes. , 2005, Proceedings of the National Academy of Sciences of the United States of America.

[16]  K. L. Lawrence,et al.  Micromachined integrated pressure–thermal sensors on flexible substrates , 2006 .

[17]  E. Hwang,et al.  A Polymer-Based Flexible Tactile Sensor for Normal and Shear Load Detection , 2006, 19th IEEE International Conference on Micro Electro Mechanical Systems.

[18]  Hyung-Kew Lee,et al.  A Flexible Polymer Tactile Sensor: Fabrication and Modular Expandability for Large Area Deployment , 2006, Journal of Microelectromechanical Systems.

[19]  K.R. Lee,et al.  3-Axes Flexible Tactile Sensor Fabricated by Si Micromachining and Packaging Technology , 2006, 19th IEEE International Conference on Micro Electro Mechanical Systems.

[20]  M. Shikida,et al.  Novel type of fabric tactile sensor made from artificial hollow fiber , 2007, 2007 IEEE 20th International Conference on Micro Electro Mechanical Systems (MEMS).

[21]  F.-Y. Chang,et al.  Design and fabrication of an artificial skin using PI-copper films , 2007, 2007 IEEE 20th International Conference on Micro Electro Mechanical Systems (MEMS).

[22]  Tadej Bajd,et al.  ROBOT SENSORS , .