Reliability assessment of the vertical roller mill based on ARIMA and multi-observation HMM

Abstract Online running condition monitoring of the vertical roller mill (VRM) is significant to assess the equipment performance degradation and reliability. This paper proposes a performance reliability assessment method based on autoregressive integrated moving average (ARIMA) model and hidden Markov model (HMM) using the real-time sensing monitoring signals, which is designed to analyze the running state and predict the reliability of VRM. As most faults of VRM relate to hydraulic pressure of loading system and mechanical vibration, research on hydraulic monitoring and vibration monitoring is prerequisites, which determines the sensing parameters and monitoring points, provides the data base for following reliability assessment. Then ARIMA is applied to establish the performance degradation path using the historical sensing monitoring data. Finally, the multi-observation HMM is used to estimate the reliability changing trend of the equipment, the input observations of which are the predictive data from the performance degradation model. At the end of this paper, an experiment based on the real VRM sensing monitoring data is used to verify the effectiveness of the performance reliability assessment method. The experimental result shows that the proposed method is effective for performance reliability analysis and health condition management of VRM.

[1]  Dongning Chen,et al.  Reliability Analysis of Multi-state System Based on Fuzzy Bayesian Networks and Application in Hydraulic System , 2012 .

[2]  Peng Wang,et al.  Reliability and Degradation Modeling with Random or Uncertain Failure Threshold , 2007, 2007 Annual Reliability and Maintainability Symposium.

[3]  Lixia Zhang,et al.  Reliability assessement method based on SVDD and SVR with multiple performances degradation data for chassis system , 2015, 2015 First International Conference on Reliability Systems Engineering (ICRSE).

[4]  Jin Chen,et al.  Hidden Markov model and nuisance attribute projection based bearing performance degradation assessment , 2016 .

[5]  Tao Liu,et al.  Zero crossing and coupled hidden Markov model for a rolling bearing performance degradation assessment , 2014 .

[6]  Ingmar Visser,et al.  Seven things to remember about hidden Markov models: A tutorial on Markovian models for time series , 2011 .

[7]  Hare Krishna Mohanta,et al.  Online monitoring and control of particle size in the grinding process using least square support vector regression and resilient back propagation neural network. , 2015, ISA transactions.

[8]  Bo-Suk Yang,et al.  Application of relevance vector machine and logistic regression for machine degradation assessment , 2010 .

[9]  Theodoros H. Loutas,et al.  Remaining Useful Life Estimation in Rolling Bearings Utilizing Data-Driven Probabilistic E-Support Vectors Regression , 2013, IEEE Transactions on Reliability.

[10]  He Zhengjia Developments and Thoughts on Operational Reliability Assessment of Mechanical Equipment , 2014 .

[11]  James E. Helmreich Regression Modeling Strategies with Applications to Linear Models, Logistic and Ordinal Regression and Survival Analysis (2nd Edition) , 2016 .

[12]  R. Wei,et al.  Mechanistically based probability modelling, life prediction and reliability assessment , 2004 .

[13]  Ming Liang,et al.  Detection and diagnosis of bearing and cutting tool faults using hidden Markov models , 2011 .

[14]  Hui Zhang,et al.  HMM based modeling and health condition assessment for degradation process , 2013, 2013 25th Chinese Control and Decision Conference (CCDC).

[15]  Anhua Chen,et al.  Degradation assessment and fault diagnosis for roller bearing based on AR model and fuzzy cluster analysis , 2011 .

[16]  Gurcan Comert,et al.  An Online Change-Point-Based Model for Traffic Parameter Prediction , 2013, IEEE Transactions on Intelligent Transportation Systems.

[17]  Min Jiang,et al.  Degradation Path Modeling Method Based on Time Series Analysis , 2011 .

[18]  Lars Grunske,et al.  An approach to software reliability prediction based on time series modeling , 2013, J. Syst. Softw..

[19]  Enrico Zio,et al.  Combining Relevance Vector Machines and exponential regression for bearing residual life estimation , 2012 .

[20]  Jay Lee,et al.  Prognostics and health management design for rotary machinery systems—Reviews, methodology and applications , 2014 .

[21]  Bo-Suk Yang,et al.  Combined Probability Approach and Indirect Data-Driven Method for Bearing Degradation Prognostics , 2011, IEEE Transactions on Reliability.

[22]  George C. Runger,et al.  Process Monitoring Using Hidden Markov Models , 2014, Qual. Reliab. Eng. Int..

[23]  Xiang Li,et al.  A Physically Segmented Hidden Markov Model Approach for Continuous Tool Condition Monitoring: Diagnostics and Prognostics , 2012, IEEE Transactions on Industrial Informatics.

[24]  Guangming Dong,et al.  A multichannel fusion approach based on coupled hidden Markov models for rolling element bearing fault diagnosis , 2012 .