Minimum Effective Length for the Midwest Guardrail System

The recommended minimum length for the standard Midwest Guardrail System (MGS) is 175 ft (55.3 m) based on crash testing according to NCHRP Report 350 and AASHTO's Manual for Assessing Safety Hardware (MASH) specifications. However, varying roadside hazards and roadway geometries may require a W-beam guardrail system to be shorter than the currently tested minimum length. The effects of reducing system length for the MGS were therefore investigated. The research study included one full-scale crash test with a Dodge Ram pickup truck striking a 75-ft (22.9-m) long MGS system. The barrier system satisfied all MASH Test Level 3 (TL-3) evaluation criteria for Test Designation Number 3-11. Test results confirmed that the reduced system length did not adversely affect overall system performance or deflections. Simulations that used BARRIER VII and LS-DYNA were also conducted to analyze system performance with reduced lengths of 50 ft (15.2 m) and 62 ft 6 in. (19.1 m). Both system lengths exhibited the potential for successfully redirecting an errant vehicle at MASH TL-3 test conditions. However, these reduced-length systems would have a narrow window for redirecting vehicles and would be able to shield hazards of only a limited size. Owing to limitations associated with the computer simulations, full-scale crash testing is recommended before these shorter systems are installed.

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