Analysis of the efficiency of wind turbine gearboxes using the temperature variable

Abstract The aim of this paper is to evaluate how lubricant selection affects gearbox efficiency and overall energy production by analysing real data from wind farms, monitored and controlled by a Supervisory Control and Data Acquisition (SCADA system). The turbines analysed worked with two or more oil types for the same amount of hours, which allowed to establish relations between the active power curves and wind velocity; oil temperature inside gearboxes and wind velocity; and oil temperature inside gearboxes and active power production. The results of this study evidenced a direct relation between oil characteristics and energy efficiency i.e. gearboxes working with mineral oil perform better then gearboxes working with synthetic oils. Those differences can be significant in terms of active power production. Also, it was observed oil degradation as function of temperature increase, with changes on viscosity, which reveals that temperature behaviour along the active power curve is strongly related to oil’ characteristics.

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