Effect of Rolling Orientation on the Microstructure and Mechanical Properties of AZ31B Mg Alloy

The magnesium AZ31B alloy has been utilized in a variety of applications within the automotive and aviation industries due to its high specific strength, low-cost processing, and low density. However, the AZ31B alloy generally has poor ductility and limited workability at room temperature. The objective of this study was to develop a manufacturing processing technique to increase the potential uses of this alloy. The methodology includes cold rolling and annealing using small pass reductions until the samples reached a final thickness of 1.78 mm (0.07 in). The samples were cut into 10.16 mm (0.4 in), 7.62 mm (0.3 in), and 5.08 mm (0.2 in) thicknesses prior to cold rolling and were rolled in 0-, 45-, and 90-degree rolling directions. The grain shapes and sizes were examined via optical microscopy. Tensile testing was conducted to determine the strength and ductility. Scanning electron microscopy (SEM) images were taken to evaluate fractured surfaces. All processes including rolling direction and furnace cooling or air cooling after annealing produced similar results of medium strength (245-250 MPa in ultimate strength, 122-127 MPa in yield) and greater than 22.5% elongations in very thin sheets. Samples rolled along the 45-degree direction produced the highest percent reduction in thickness.