An analysis of inclusion morphology effects on void nucleation

Deformations of a planar doubly periodic array of square elastic inclusions in an isotropically hardening elastic-viscoplastic matrix are analysed. The arrays considered have multiple inclusions per unit cell, but in each array all inclusions have the same size. Overall plane strain tension with a superposed tensile biaxial stress is imposed. A finite deformation formulation is used with a cohesive surface constitutive relation describing the bonding between the inclusion and the matrix. A characteristic length is introduced from dimensional considerations since the cohesive properties include the work of separation and the cohesive strength. The system analysed is used to study inclusion distribution effects on void nucleation, with the aim of providing background for incorporating the effect of clustering on void nucleation into phenomenological constitutive relations for progressively cavitating plastic solids. For low values of the triaxiality of the imposed stress state, void nucleation occurs after extensive overall plastic straining and regular distributions have a higher value of the void nucleation strain than random distributions. For larger values of stress triaxiality, where void nucleation occurs at relatively small overall plastic strains, the effect of inclusion size dominates the effect of inclusion distribution and smaller inclusions give rise to higher void nucleation strains. The ability of various scalar measures of clustering to characterize the computed dependence of void nucleation on inclusion distribution is explored. Within the context of a phenomenological description of void nucleation, it is found that the effective void nucleation stress is approximately a linear function of the overall hydrostatic tension with a coefficient 0.40-0.44 for regular distributions and 0.25-0.35 for random distributions. The results also suggest a possible dependence of the effective void nucleation stress on a simple scalar measure of clustering.

[1]  I. Sinclair,et al.  Simulation and quantitative assessment of homogeneous and inhomogeneous particle distributions in particulate metal matrix composites , 2001, Journal of microscopy.

[2]  F. A. McClintock,et al.  A Criterion for Ductile Fracture by the Growth of Holes , 1968 .

[3]  A. K. Pilkey,et al.  Modeling void nucleation and growth within periodic clusters of particles , 1998 .

[4]  D. M. Tracey,et al.  On the ductile enlargement of voids in triaxial stress fields , 1969 .

[5]  A. Needleman,et al.  The influence of nucleation criterion on shear localization in rate-sensitive porous plastic solids , 1992 .

[6]  A. Gurson Plastic flow and fracture behavior of ductile materials incorporating void nucleation, growth and interaction , 1988 .

[7]  James G. Berryman,et al.  Measurement of spatial correlation functions using image processing techniques , 1985 .

[8]  Alan Needleman,et al.  Void nucleation effects on shear localization in porous plastic solids , 1982 .

[9]  A. Gurson Continuum Theory of Ductile Rupture by Void Nucleation and Growth: Part I—Yield Criteria and Flow Rules for Porous Ductile Media , 1977 .

[10]  A. Argon,et al.  Separation of second phase particles in spheroidized 1045 steel, Cu-0.6pct Cr alloy, and maraging steel in plastic straining , 1975 .

[11]  A. Needleman,et al.  A tangent modulus method for rate dependent solids , 1984 .

[12]  J. C. Rice,et al.  On numerically accurate finite element solutions in the fully plastic range , 1990 .

[13]  S. Nutt,et al.  An analysis of the effect of residual stresses on deformation and damage mechanisms in AlSiC composites , 1991 .

[14]  Yonggang Huang,et al.  Void-nucleation vs void-growth controlled plastic flow localization in materials with nonuniform particle distributions , 1998 .

[15]  A. K. Pilkey,et al.  Damage characterization and damage percolation modelling in aluminum alloy sheet , 2000 .

[16]  A. Melander Computer simulation of ductile fracture in a random distribution of voids , 1979 .

[17]  Viggo Tvergaard,et al.  Effect of crack meandering on dynamic, ductile fracture , 1992 .

[18]  A. Needleman,et al.  A numerical study of void distribution effects on dynamic, ductile crack growth , 1991 .

[19]  V. Tvergaard Material Failure by Void Growth to Coalescence , 1989 .

[20]  D. Wilkinson,et al.  Effect of particle distribution on deformation and damage of two-phase alloys , 2001 .

[21]  Boselli,et al.  Secondary phase distribution analysis via finite body tessellation , 1999, Journal of microscopy.

[22]  G. Rousselier,et al.  Ductile fracture models and their potential in local approach of fracture , 1987 .

[23]  Alan Needleman,et al.  An analysis of void distribution effects on plastic flow in porous solids , 1990 .

[24]  T. Clyne,et al.  Characterisation of severity of particle clustering and its effect on fracture of particulate MMCs , 1998 .

[25]  J. Rice,et al.  Limits to ductility set by plastic flow localization , 1978 .

[26]  O. Richmond,et al.  Quantitative characterization of second-phase populations , 1985 .

[27]  Subra Suresh,et al.  Deformation of metal-matrix composites with continuous fibers: geometrical effects of fiber distribution and shape , 1991 .

[28]  Thomas Pardoen,et al.  An extended model for void growth and coalescence - application to anisotropic ductile fracture , 2000 .

[29]  R. Becker The effect of porosity distribution on ductile failure , 1987 .

[30]  O. Richmond,et al.  Use of the Dirichlet tessellation for characterizing and modeling nonregular dispersions of second-phase particles , 1983 .

[31]  Salvatore Torquato,et al.  Microstructure of two‐phase random media. I. The n‐point probability functions , 1982 .

[32]  J. R. Fisher,et al.  Void nucleation in spheroidized carbon steels Part 1: Experimental , 1981 .

[33]  V. Tvergaard Effect of thickness inhomogeneities in internally pressurized elastic-plastic spherical shells , 1976 .

[34]  A. Needleman A Continuum Model for Void Nucleation by Inclusion Debonding , 1987 .

[35]  A. K. Pilkey,et al.  Damage leading to ductile fracture under high strain-rate conditions , 2000 .