The replenishment problem with multiple articles and an order threshold

Abstract This paper treats a replenishment problem where an order in a single period is to be determined. Demand is assumed to be known for multiple periods. The first periods’ demands are required to be satisfied by the order, satisfying remaining demand is optional. Furthermore, a threshold needs to be satisfied, e.g., a minimum total order volume is given and orders can be placed only if they reach (or exceed) this volume. As a consequence, articles cannot be treated independently and, thus, we have to determine order volumes for all articles integratedly. The replenishment problem with multiple articles and an order threshold is formalized and its computational complexity is determined. We develop mixed-integer programming models and suited optimization approaches and apply them in static and dynamic problem settings. We see that the deterministic problem setting can be solved in reasonable time and that a decision maker can benefit from employing it in a decision support tool in a dynamic environment with uncertainty.

[1]  Suresh Goyal,et al.  A review of the joint replenishment problem literature: 1989-2005 , 2008, Eur. J. Oper. Res..

[2]  Arthur F. Veinott,et al.  Minimum Concave-Cost Solution of Leontief Substitution Models of Multi-Facility Inventory Systems , 1969, Oper. Res..

[3]  Mahdi Khemakhem,et al.  A dynamic programming algorithm for the Knapsack Problem with Setup , 2015, Comput. Oper. Res..

[4]  Nancy Perrot,et al.  Knapsack problems with setups , 2009, Eur. J. Oper. Res..

[5]  Alexandra M. Newman,et al.  Safeway Designs Mixed-Product Pallets to Support Just-in-Time Deliveries , 2005, Interfaces.

[6]  Joseph L. Balintfy,et al.  On a Basic Class of Multi-Item Inventory Problems , 1964 .

[7]  David Pisinger,et al.  Core Problems in Knapsack Algorithms , 1999, Oper. Res..

[8]  Valdecy Pereira,et al.  A literature review on lot size with quantity discounts: 1995-2013 , 2015 .

[9]  Arunachalam Narayanan,et al.  Coordinated deterministic dynamic demand lot-sizing problem: A review of models and algorithms , 2009 .

[10]  Douglas J. Thomas,et al.  Optimal Inventory Control with Retail Pre-Packs , 2013 .

[11]  Suresh Kumar Goyal,et al.  Joint replenishment inventory control: Deterministic and stochastic models , 1989 .

[12]  Joseph Geunes,et al.  Algorithms for multi-item procurement planning with case packs , 2012 .

[13]  Christopher Mejía Argueta,et al.  A cost-efficient method to optimize package size in emerging markets , 2015, Eur. J. Oper. Res..

[14]  Jong Soo Kim,et al.  Stochastic joint replenishment problem with quantity discounts and minimum order constraints , 2019, Oper. Res..

[15]  Michele Monaci,et al.  Exact approaches for the knapsack problem with setups , 2018, Comput. Oper. Res..

[16]  R. Dekker,et al.  Controlling inventories in a supply chain: A case study , 2002 .

[17]  Narendra Agrawal,et al.  Optimal inventory management using retail prepacks , 2019, Eur. J. Oper. Res..

[18]  S. S. Erenguc,et al.  Multi‐Item Inventory Models with Co‐ordinated Replenishments: A Survey , 1988 .

[19]  W. C. Benton,et al.  A classification of literature on determining the lot size under quantity discounts , 1996 .

[20]  Egon Balas,et al.  An Algorithm for Large Zero-One Knapsack Problems , 1980, Oper. Res..

[21]  Awi Federgruen,et al.  The Joint Replenishment Problem with Time-Varying Costs and Demands: Efficient, Asymptotic and ε-Optimal Solutions , 1994, Oper. Res..

[22]  David F. Pyke,et al.  An inventory model embedded in designing a supply contract , 1997 .

[23]  Federico Della Croce,et al.  An exact approach for the 0-1 knapsack problem with setups , 2017, Comput. Oper. Res..

[24]  Li-Lian Gao,et al.  A Dual Ascent Procedure for Multiproduct Dynamic Demand Coordinated Replenishment with Backlogging , 1996 .

[25]  Heinrich Kuhn,et al.  Optimizing case-pack sizes in the bricks-and-mortar retail trade , 2018, OR Spectr..

[26]  Rommert Dekker,et al.  An efficient optimal solution method for the joint replenishment problem with minimum order quantities , 2003, Eur. J. Oper. Res..

[27]  Stephen C. Graves,et al.  Ship-pack optimization in a two-echelon distribution system , 2012, Eur. J. Oper. Res..