Sporadic Charging In Interlevel Oxide Deposition In Conventional Plasma And HDP Deposition Systems

Charging damage at interlevel dielectric deposition has been investigated for CMOS technologies with gate-oxide thickness of 7.0-7.8 nm. The charging damage is revealed in NFETs and PFETs by hot electron stressing. This charging is not consistent from wafer to wafer or job to job, but is sporadic. It is also observed to be very dependent on the specific tool used for the process. By increasing the pressure in the TEOS-based intermetal dielectric (IMD) deposition process, the rate of affected wafers in the worst tools is reduced from 30% to essentially zero. A high-density plasma deposition (HDPCVD) is also shown to be virtually damage-free for a technology with gate oxide of 5.0 nm.

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