Optically scanned laser line sensor

This work presents the system design, motion control and the evaluation of an optical scanning system, which manipulates only the illumination path of a laser line sensor by a galvanometer scanner. The selected system design minimizes aberrations due to the optical scanning through the scanner placement. The surface profile is reconstructed from the measured quantities and the model parameters using geometrical relations. An adapted triangular scan trajectory, which features a constant scan speed, is used to scan the sample, such that a uniform lateral resolution is achieved. To follow the scan trajectory a PID feedback controller with a closed loop bandwidth of 305 Hz is designed. The field of view of 31x36 mm is obtained with a resolution of 300x400 pixels. The scanning system achieves a framerate of up to 0.67 frames/s. Experimental results show that the achievable resolution is comparable to the one of a classical mechanical scanning system.

[1]  A. Weckenmann,et al.  Probing Systems in Dimensional Metrology , 2004 .

[2]  Felix Lazebnik,et al.  Methods for Euclidean Geometry , 2010 .

[3]  Juntong Xi,et al.  Modeling and Calibration of a Novel One-Mirror Galvanometric Laser Scanner , 2017, Sensors.

[4]  M. E. Cox Handbook of Optics , 1980 .

[5]  De Xu,et al.  Measurement and Defect Detection of the Weld Bead Based on Online Vision Inspection , 2010, IEEE Transactions on Instrumentation and Measurement.

[6]  Giovanna Sansoni,et al.  State-of-The-Art and Applications of 3D Imaging Sensors in Industry, Cultural Heritage, Medicine, and Criminal Investigation , 2009, Sensors.

[7]  K.J. Astrom,et al.  Revisiting the LuGre friction model , 2008, IEEE Control Systems.

[8]  T. K. Kundra,et al.  Additive Manufacturing Technologies , 2018 .

[9]  W. Marsden I and J , 2012 .

[10]  Tilo Pfeifer,et al.  Optical Methods for Dimensional Metrology in Production Engineering , 2002 .

[11]  Ernst Csencsics,et al.  Optical Scanning of a Laser Triangulation Sensor for 3-D Imaging , 2020, IEEE Transactions on Instrumentation and Measurement.

[12]  Andrew J. Fleming,et al.  Optimal Periodic Trajectories for Band-Limited Systems , 2009, IEEE Transactions on Control Systems Technology.

[13]  Jorge Santolaria,et al.  3D Geometrical Inspection of Complex Geometry Parts Using a Novel Laser Triangulation Sensor and a Robot , 2011, Sensors.

[14]  Ernst Csencsics,et al.  Scanning laser triangulation sensor geometry maintaining imaging condition , 2019 .

[15]  Jeffrey A. Jalkio,et al.  Three dimensional inspection using multistripe structured light , 1985 .

[16]  Gerald F. Marshall,et al.  Handbook of Optical and Laser Scanning , 2004 .

[17]  François Blais Review of 20 years of range sensor development , 2004, J. Electronic Imaging.

[18]  Kenji Omasa,et al.  Voxel-Based 3-D Modeling of Individual Trees for Estimating Leaf Area Density Using High-Resolution Portable Scanning Lidar , 2006, IEEE Transactions on Geoscience and Remote Sensing.

[19]  Georg Schitter,et al.  Parametric PID controller tuning for a fast steering mirror , 2017, Conference on Control Technology and Applications.

[20]  R. Leach Optical measurement of surface topography , 2011 .