Corrosion and salt scale resistance of multilayered diamond-like carbon film in CO2 saturated solutions

Abstract The corrosion and scaling performance of a multilayered diamond-like carbon (DLC) film deposited on mild steel in simulated CO2-enhanced oil recovery conditions was systematically investigated. An extremely low corrosion rate of the film compared to the uncoated pipeline steel in CO2-saturated solutions was observed. It indicates that the DLC film can be effective in preventing carbon steel from long-term corrosion attack, owing to a minimization of submicro-scale defects by corrosion product deposition. It can also prevent the formation of salt scales in CO2-saturated conditions. The DLC film may be an ideal coating material on pipelines for preventing both corrosion and scale formation.

[1]  James Alastair McLaughlin,et al.  The effects of Si incorporation on the electrochemical and nanomechanical properties of DLC thin films , 2002 .

[2]  K. Efird,et al.  Effect of the Crude Oil on Corrosion of Steel in Crude Oil/Brine Production , 1989 .

[3]  Z. Wang,et al.  Emulsification reducing the corrosion risk of mild steel in oil-brine mixtures , 2014 .

[4]  M. Keddam,et al.  The electrochemical behaviour in acidic and chloride solutions of amorphous hydrogenated carbon thin films deposited on single crystal germanium slices (n-type) by plasma decomposition of methane , 1993 .

[5]  Z. Wang,et al.  Chemical analysis of the initial corrosion layer on pipeline steels in simulated CO2-enhanced oil recovery brines , 2012 .

[6]  Yang Yang,et al.  Roles Of Passivation And Galvanic Effects In Localized CO2 Corrosion Of Mild Steel , 2008 .

[7]  M. Jellesen,et al.  Erosion–corrosion and corrosion properties of DLC coated low temperature gas-nitrided austenitic stainless steel , 2009 .

[8]  K. Baba,et al.  Preparation of hydrophobic diamond like carbon films by plasma source ion implantation , 1999 .

[9]  J. Robertson Diamond-like amorphous carbon , 2002 .

[10]  R. Wei,et al.  Development of new technologies and practical applications of plasma immersion ion deposition (PIID) , 2010 .

[11]  W. P. Jepson,et al.  EIS studies of a corrosion inhibitor behavior under multiphase flow conditions , 2000 .

[12]  W. S. Clark,et al.  Corrosion due to use of carbon dioxide for enhanced oil recovery. Final report. SumX No. 78-003 , 1979 .

[13]  G. Schmitt,et al.  Fracture mechanical properties of CO{sub 2} corrosion product scales and their relation to localized corrosion , 1996 .

[14]  G. Dearnaley,et al.  Biomedical applications of diamond-like carbon (DLC) coatings: A review , 2005 .

[15]  E. Liu,et al.  Electrochemical performance of diamond-like carbon thin films , 2008 .

[16]  P. Jenkins,et al.  Heterogeneous corrosion behaviour of carbon steel in water contaminated biodiesel , 2011 .

[17]  E. McAdams,et al.  Evaluation of corrosion performance of ultra-thin Si-DLC overcoats with electrochemical impedance spectroscopy , 2002 .

[18]  Steve Bull,et al.  Diamond for wear and corrosion applications , 1992 .

[19]  T. N. Taylor,et al.  The breakdown mechanism of diamond-like carbon coated nickel in chloride solution , 1997 .