Multifunctional antistatic and scratch resistant UV-cured acrylic coatings

Abstract Organic–inorganic antistatic hybrid acrylic coatings were prepared. Trialkoxy-silyl ammonium salt was added to the photocurable formulations in order to introduce an antistatic additive which could be covalently linked to the hybrid network through a co-condensation reaction involving the alkoxy groups. The influence of the antistatic additive on the radical photopolymerization reaction of the acrylic resin was evaluated by real time FTIR, keeping the inorganic precursor content constant at 20 phr and increasing the trialkoxy-silyl ammonium salt in the range between 5 and 15 phr. When the samples were cured under nitrogen atmosphere, a complete conversion of acrylic double bonds was achieved after 90 s of irradiation both for the acrylic resin and the formulations containing the ammonium salt. The scratch behavior of coatings was investigated by carrying out of progressive load scratch test. The penetration depth (Pd) and the residual depth patterns were investigated for all the hybrid films. A consistent improvement of penetration resistance by increasing alkoxy-ammonium salt content was noted in terms of Pd. Inorganic component and antistatic additives increase e ′ and σ AC values of the hybrid coatings and decrease the resistivity ones, showing their efficiency for increasing antistatic properties of coatings, improved with respect to the pure acrylic resin.

[1]  K. Watson,et al.  Dispersion of single wall carbon nanotubes by in situ polymerization under sonication , 2002 .

[2]  M. Messori,et al.  Enhancement of scratch-resistance properties of methacrylated UV-Cured coatings , 2011 .

[3]  Jin-Who Hong,et al.  Characterization of UV‐curable reactive diluent containing quaternary ammonium salts for antistatic coating , 2002 .

[4]  N. Hauptman,et al.  Carbon based conductive photoresist , 2009 .

[5]  W. D. de Heer,et al.  Carbon Nanotubes--the Route Toward Applications , 2002, Science.

[6]  G. Malucelli,et al.  Hybrid nanocomposites containing silica and PEO segments: preparation through dual-curing process and characterization , 2005 .

[7]  Jin-Who Hong,et al.  Synthesis and characterization of radiation-curable monomers for antistatic coatings , 2003 .

[8]  A. Priola,et al.  Preparation and characterization of acrylic resin/titania hybrid nanocomposite coatings by photopolymerization and sol–gel process , 2006 .

[9]  Howell K. Smith,et al.  Chemistry of naked persulfate, 3. Phase transfer free radical reactions: polymerization of acrylic monomers in organic solution using potassium peroxydisulfate in the presence of quaternary ammonium salts , 1981 .

[10]  Gehan A. J. Amaratunga,et al.  Carbon nanotubes as field emission sources , 2004 .

[11]  A. Chiolerio,et al.  Inkjet printed acrylic formulations based on UV-reduced graphene oxide nanocomposites , 2013, Journal of Materials Science.

[12]  R. Landel,et al.  Mechanical Properties of Polymers and Composites , 1993 .

[13]  G. Malucelli,et al.  Preparation and Characterization of Hyperbranched Polymer/Silica Hybrid Nanocoatings by Dual‐Curing Process , 2006 .

[14]  M. Sangermano,et al.  Antistatic Epoxy Coatings With Carbon Nanotubes Obtained by Cationic Photopolymerization , 2008 .

[15]  G. Malucelli,et al.  Preparation and characterization of hybrid nanocomposite coatings by photopolymerization and sol-gel process , 2005 .

[16]  Massimo Messori,et al.  Scratch resistance of nano-silica reinforced acrylic coatings , 2008 .

[17]  A. Tinnemans,et al.  Transparent UV curable antistatic hybrid coatings on polycarbonate prepared by the sol–gel method , 2004 .