Exergetic life cycle assessment of new waste aluminium treatment system with co-production of pressurized hydrogen and aluminium hydroxide

Abstract A new system is proposed for the treatment of waste aluminium. The total exergy loss (EXL) in the system for the co-production of 1 kg of hydrogen at 30 MPa and 26 kg of aluminium hydroxide is evaluated from the viewpoint of life cycle assessment (LCA) by comparison with the EXLs in conventional systems. The exergy flow diagram reveals that the exergy of waste aluminium, which contains only 15 mass% metal, is still large, while that of pure aluminium hydroxide is relatively small. Therefore, the EXL in the proposed system (150.9 MJ) is 55% less than that in the conventional system (337.7 MJ) in which the gas compressor and production of aluminium hydroxide consume significantly more exergy. The results also indicate that exergy analysis should be applied to the LCA as a critical measure for practical use, in addition to the conventional LCA of carbon dioxide emission.

[1]  Jun-ichiro Yagi,et al.  Storage of thermal energy for effective use of waste heat from industries , 1995 .

[2]  Meyer Steinberg,et al.  Modern and prospective technologies for hydrogen production from fossil fuels , 1989 .

[3]  T. Akiyama,et al.  Exergy evaluation on the pellets production and direct reduction processes for the fired and nonfired pellets. , 1989 .

[4]  Robert U. Ayres,et al.  EXERGY, WASTE ACCOUNTING, AND LIFE-CYCLE ANALYSIS , 1998 .

[5]  K. Onda,et al.  Prediction of Production Power for High-pressure Hydrogen by High-pressure Water Electrolysis , 2004 .

[6]  Kohmei Halada,et al.  Exergy Analysis to Evaluate Integrated Environmental Impacts , 2003 .

[7]  Eiki Kasai,et al.  Thermodynamic Analysis of Thermochemical Recovery of High Temperature Wastes , 2000 .

[8]  Heat Recovery of LDG by Utilizing Latent Heat and Reaction Heat for Producing Methanol , 2002 .

[9]  Effect of Dimethyl Ether Synthesis on Methanol- and Iron-making Integrated System , 1998 .

[10]  T. Ohnishi Recycling and Environmental problem. Treating and recycling of aluminum dross. , 1996 .

[11]  Lidia Lombardi,et al.  Life cycle assessment comparison of technical solutions for CO2 emissions reduction in power generation , 2003 .

[12]  Fumitaka Tsukihashi,et al.  Exergy Analysis of Steel Production Processes , 2002 .

[13]  W. Balthasar Hydrogen production and technology: today, tomorrow and beyond , 1984 .

[14]  K. Nakata,et al.  Recycling and Environmental problem. Plasma treatment of aluminum dross. , 1996 .

[15]  Roland Clift,et al.  Exergy analysis of the life cycle of steel , 1998 .

[16]  Rene Cornelissen,et al.  The value of the exergetic life cycle assessment besides the LCA , 2002 .

[17]  S. Veesler,et al.  Agglomeration of gibbsite Al(OH)3 crystals in Bayer liquors. Influence of the process parameters , 1998 .

[18]  Lidia Lombardi,et al.  Life cycle assessment (LCA) and exergetic life cycle assessment (ELCA) of a semi-closed gas turbine cycle with CO2 chemical absorption , 2001 .

[19]  Development of Mesh-Shaped PCM for High Temperature Application. , 2002 .

[20]  Göran Finnveden,et al.  Exergies of natural resources in life-cycle assessment and other applications , 1997 .

[21]  Ibrahim Dincer,et al.  Thermodynamic assessment of an integrated system for cogeneration and district heating and cooling , 2004 .

[22]  T. Akiyama,et al.  Thermal Stress Analysis of PCM Encapsulation for Heat Recovery of High Temperature Waste Heat , 2003 .

[23]  Jun-ichiro Yagi,et al.  Methodology to Evaluate Reduction Limit of Carbon Dioxide Emission and Minimum Exergy Consumption for Ironmaking , 1998 .

[24]  Jun-ichiro Yagi,et al.  FEASIBILITY STUDY ON BLAST FURNACE IRONMAKING SYSTEM INTEGRATED WITH METHANOL SYNTHESIS FOR REDUCTION OF CARBON DIOXIDE EMISSION AND EFFECTIVE USE OF EXERGY , 1993 .

[25]  Marc A. Rosen,et al.  Exergetic environmental assessment of life cycle emissions for various automobiles and fuels , 2002 .

[26]  T. Akiyama,et al.  Hydrogen Production from Waste Aluminum at Different Temperatures, with LCA , 2005 .