Economic design of an X chart for short-run production

The aim of this paper is to present an economical design of an X chart for a short-run production. The process mean starts equal to [mu]0 (in-control, State I) and in a random time it shifts to [mu]1>[mu]0 (out-of-control, State II). The monitoring procedure consists of inspecting a single item at every m produced ones. If the measurement of the quality characteristic does not meet the control limits, the process is stopped, adjusted, and additional (r-1) items are inspected retrospectively. The probabilistic model was developed considering only shifts in the process mean. A direct search technique is applied to find the optimum parameters which minimizes the expected cost function. Numerical examples illustrate the proposed procedure.

[1]  George Rigas,et al.  Using economically designed Shewhart and adaptive ―X charts for monitoring the quality of tiles , 2007, Qual. Reliab. Eng. Int..

[2]  田口 玄一,et al.  On-line quality control during production , 1981 .

[3]  Tirthankar Dasgupta,et al.  An economic inspection interval for control of defective items in a hot rolling mill , 2003 .

[4]  George Nenes,et al.  Two-Sided Bayesian X Control Charts for Short Production Runs , 2006 .

[5]  Douglas M. Hawkins,et al.  A Bayesian Scheme to Detect Changes in the Mean of a Short-Run Process , 2005, Technometrics.

[6]  George Nenes,et al.  The economically designed two-sided Bayesian I control chart , 2007, Eur. J. Oper. Res..

[7]  K. T. Lee,et al.  An economic design of variable sampling interval control charts , 1998 .

[8]  Fong-Jung Yu,et al.  Economic design of VSI control charts , 2007 .

[9]  Mohamed Limam,et al.  On SPC for Short Run Autocorrelated Data , 2005 .

[10]  Changsoon Park,et al.  Economic design of a variable sampling rate EWMA chart , 2004 .

[11]  Shihyu Chou,et al.  Setting Policy for On-Line Process Control with Dynamic Characteristics , 2007, Commun. Stat. Simul. Comput..

[12]  Lonnie C. Vance Bibliography of Statistical Quality Control Chart Techniques, 1970-1980 , 1983 .

[13]  David E. Booth,et al.  Joint Estimation: SPC Method for Short-Run Autocorrelated Data , 2001 .

[14]  Douglas C. Montgomery,et al.  The Economic Design of Control Charts: A Review and Literature Survey , 1980 .

[15]  Cheng-Chang Chang,et al.  Economic design of the VSSI control charts for correlated data , 2007 .

[16]  M. Y. Hu,et al.  A note on detecting outliers in short autocorrelated data using joint estimation and exponentially weighted moving average , 2003 .

[17]  H. A. Knappenberger,et al.  Minimum Cost Quality Control Tests , 1969 .

[18]  Muni S. Srivastava,et al.  A second order approximation to taguchps online control procedure , 1991 .

[19]  Charles P. Quesenberry,et al.  DPV Q charts for start-up processes and short or long runs , 1991 .

[20]  Antonio Fernando Branco Costa,et al.  Economic design of two-stage X̄ charts: The Markov chain approach , 2005 .

[21]  Lonnie C. Vance,et al.  The Economic Design of Control Charts: A Unified Approach , 1986 .

[22]  S. H. Quah,et al.  SHORT RUNS MULTIVARIATE CONTROL CHART FOR PROCESS DISPERSION , 2005 .

[23]  Vijaya Babu Vommi,et al.  A new approach to robust economic design of control charts , 2007, Appl. Soft Comput..

[24]  G. Taguchi Quality engineering in japan , 1985 .

[25]  Linda Lee Ho,et al.  An analysis of Taguchi's on-line quality monitoring procedure for attributes with diagnosis errors , 2001 .

[26]  Charles P. Quesenberry,et al.  SPC Q charts for a binomial parameter p: Short or long runs , 1991 .

[27]  Antonio Fernando Branco Costa,et al.  Economic design of X charts with variable parameters: The Markov chain approach , 2001 .

[28]  B. M. Adams,et al.  An analysis of Taguchi's on-line process-control procedure under a random-walk model , 1989 .

[29]  W. Woodall,et al.  An analysis of Taguchi's on-line quality-monitoring procedures for attributes , 1993 .

[30]  Chung-Ho Wang,et al.  Constructing multivariate process capability indices for short-run production , 2005 .

[31]  Yee-Ming Chen,et al.  An Economic design for a variable-sampling-interval ${\bar{x}}$ control chart for a continuous-flow process , 2005 .

[32]  S. N. Nandi,et al.  Some improvements in taguchi's economic method allowing continued quality deterioration in production process , 1999 .

[33]  Acheson J. Duncan,et al.  The Economic Design of X Charts Used to Maintain Current Control of a Process , 1956 .

[34]  Roberto da Costa Quinino,et al.  Monitoring process for attributes with quality deterioration and diagnosis errors , 2007 .

[35]  Muni S. Srivastava,et al.  An improved version of Taguchi's on-line control procedure , 1995 .

[36]  Thong Ngee Goh,et al.  Economic design of cumulative count of conforming charts under inspection by samples , 2008 .

[37]  George Nenes,et al.  An economic comparison of CUSUM and Shewhart charts , 2007 .

[38]  Hsu-Hwa Chang,et al.  Economic design of variable parameters X̄ control charts for processes with fuzzy mean shifts , 2008, J. Oper. Res. Soc..

[39]  E. B. Godsey Short Run SPC , 1992 .

[40]  Kuo-Ching Chiou,et al.  Optimal Design of VSI ―X Control Charts for Monitoring Correlated Samples , 2005 .

[41]  Yan-Kwang Chen Economic design of X̄ control charts for non-normal data using variable sampling policy , 2004 .

[42]  Bianca Maria Colosimo,et al.  Bayesian Process Monitoring, Control and Optimization , 2006 .

[43]  Michael B. C. Khoo,et al.  Proposed Short Runs Multivariate Control Charts for the Process Mean , 2002 .

[44]  Linda Lee Ho,et al.  An alternative model for on-line quality monitoring for variables , 2007 .

[45]  Gary S. Wasserman Short run SPC using dynamic control chart , 1994 .

[46]  Matthew E. Elam,et al.  Two-Stage Short-Run ([Xbar], s) Control Charts , 2004 .

[47]  Eugenio K. Epprecht,et al.  ECONOMIC DESIGN OF A VP X CHART , 2001 .

[48]  Viliam Makis,et al.  Multivariate Bayesian process control for a finite production run , 2009, Eur. J. Oper. Res..

[49]  Frederick S. Hillier,et al.  Small Sample Probability Limits for the Range Chart , 1967 .

[50]  Fred Spiring,et al.  A process capability/customer satisfaction approach to short‐run processes , 2008, Qual. Reliab. Eng. Int..

[51]  Changsoon Park,et al.  Economic Design of a Variable Sampling Rate X-bar Chart , 1999 .

[52]  Gary K. Griffith Statistical Process Control Methods for Long and Short Runs , 1996 .

[53]  Sofia Panagiotidou,et al.  An economically designed, integrated quality and maintenance model using an adaptive Shewhart chart , 2009, Reliab. Eng. Syst. Saf..

[54]  C. Richard Cassady,et al.  Simultaneous optimization of [Xbar] control chart and age-based preventive maintenance policies under an economic objective , 2007 .

[55]  Herbert Moskowitz,et al.  Joint economic design of EWMA control charts for mean and variance , 2008, Eur. J. Oper. Res..

[56]  Sheldon M. Ross Introduction to Probability Models. , 1995 .

[57]  Douglas C. Montgomery,et al.  A general model for the optimal economic design of X¯ charts used to control short or long run processes , 1996 .

[58]  Frederick S. Hillier,et al.  X-Bar- and R-Chart Control Limits Based on A Small Number of Subgroups , 1969 .

[59]  John H. Sheesley,et al.  Quality Engineering in Production Systems , 1988 .

[60]  Erwin M. Saniga,et al.  Joint Economically Optimal Design of X and R Control Charts , 1977 .

[61]  Su-Fen Yang Statistical process control for short run manufacturing systems , 2000 .

[62]  Min-Chiang Wang,et al.  Economic design of process adjustment for on-line control , 2001 .

[63]  Walter T. Morgan SPC for Short Run Manufacturing , 1999, Technometrics.

[64]  Wen-Hui Zhou,et al.  Economic design of integrated model of control chart and maintenance management , 2008, Math. Comput. Model..

[65]  Douglas C. Montgomery,et al.  A review of statistical process control techniques for short run manufacturing systems , 1996 .

[66]  Kenneth E. Case,et al.  Economic Design of Control Charts: A Literature Review for 1981–1991 , 1994 .

[67]  Changsoon Park,et al.  Economic design of a variable sample size -chart , 1994 .

[68]  Chung-Ho Chen,et al.  Economic design of X charts for non-normally correlated data , 2001 .