Analysis and modelling of intertemporal relationships in lifecycle design: a case study for investment goods

The relevance of integrating the features of product operation and disposal in product design is growing very strongly in the business-to-business sector, as the purchasers of long-life products increasingly base their buying decision on a lifecycle ‘prism’. Within the lifecycle several relationships exist, which may be of oppositional or complementary nature and face the designer with the problem of making decisions crucial to the entire lifecycle. This paper suggests an approach to modelling several cost interdependencies between different lifecycle stages, as available models of lifecycle design do not include these relationships. This developed approach was validated in a case study focused on the design improvement of an investment good aiming at the lowering of operating costs. The case study confirms the structure of the modelled relationships and delivers the first detailed analysis of the relationship between design costs and operating costs.

[1]  Xun Xu,et al.  Framework of a Product Lifecycle Costing System , 2006, J. Comput. Inf. Sci. Eng..

[2]  Andreas Schäfer,et al.  Historical and future trends in aircraft performance, cost, and emissions , 2001 .

[3]  Utpal Roy,et al.  Simultaneous engineering : methodologies and applications , 1999 .

[4]  David Wallace,et al.  Product classification to support approximate life-cycle assessment of design concepts , 2006 .

[5]  Elisabeth Hochschorner,et al.  Handling trade-offs in Ecodesign tools for sustainable product development and procurement , 2006 .

[6]  Keith Goffin,et al.  Chapter 18 – Evaluating the product use cycle: ‘Design for service and support’ , 2008 .

[7]  Pj Clarkson,et al.  Improving reliability during conceptual design , 2001 .

[8]  Yehoshua Liebermann,et al.  Efficiency of consumer intertemporal choice under life cycle cost conditions , 2002 .

[9]  Bhupesh Kumar Lad,et al.  Integrated reliability and optimal maintenance schedule design : a Life Cycle Cost based approach , 2008 .

[10]  Dunbing Tang,et al.  Product lifecycle management for automotive development focusing on supplier integration , 2008, Comput. Ind..

[11]  Jan C. Aurich,et al.  Life cycle oriented design of technical Product-Service Systems , 2006 .

[12]  Ian A. Waitz,et al.  The historical fuel efficiency characteristics of regional aircraft from technological, operational, and cost perspectives , 2002 .

[13]  Karl T. Ulrich,et al.  Product Design and Development , 1995 .

[14]  Andre Kleyner,et al.  Minimizing life cycle cost by managing product reliability via validation plan and warranty return cost , 2008 .

[15]  Yongsheng Ma,et al.  Product lifecycle management in aviation maintenance, repair and overhaul , 2008, Comput. Ind..

[16]  Marc Ernzer Life cycle quality function deployment : an integrated and modular approach , 2007 .

[17]  Bob Willis Green Electronics/Green Bottom Line , 2003 .

[18]  G. Rebitzer,et al.  Integrating Life Cycle Costing and Life Cycle Assessment for Managing Costs and Environmental Impacts in Supply Chains , 2002 .

[19]  Stefan Seuring,et al.  Cost management in supply chains , 2002 .

[20]  A. Dunk Product life cycle cost analysis: the impact of customer profiling, competitive advantage, and quality of IS information , 2004 .

[21]  David Mueller,et al.  A cost calculation model for the optimal design of size ranges , 2011 .

[22]  Peggy Zwolinski,et al.  Integrating into the design process the needs of those involved in the product life-cycle , 2003 .

[23]  Paulo Carlos Kaminski,et al.  Product development process with focus on value engineering and target-costing: A case study in an automotive company , 2007 .

[24]  Emmanuel Benard,et al.  A generic tool for cost estimating in aircraft design , 2004 .

[25]  Fabrice Mathieux,et al.  ReSICLED: a new Recovery Conscious Design method for complex products based on a multicriteria assessment of the recoverability. , 2008 .

[26]  Km Wallace,et al.  Design Methods for Performance and Sustainability , 2001 .

[27]  Li Qian,et al.  Parametric cost estimation based on activity-based costing: A case study for design and development of rotational parts , 2008 .

[28]  Ferdinand Quella,et al.  Integrating environmental aspects into product design and development the new ISO TR 14062 , 2003 .

[29]  Yvon Gardan,et al.  P4LM: A methodology for product lifecycle management , 2008, Comput. Ind..

[30]  Om Prakash Yadav,et al.  Customer satisfaction driven quality improvement target planning for product development in automotive industry , 2008 .

[31]  K. Ulrich Users, experts, and institutions in design , 2008 .

[32]  Timothy W. Simpson,et al.  Toward an activity-based costing system for product families and product platforms in the early stages of development , 2008 .

[33]  Myer Kutz,et al.  Environmentally conscious mechanical design , 2007 .

[34]  Joseph Butterfield,et al.  Integrated Digital Design for Manufacture for Reduced Life Cycle Cost , 2006 .

[35]  Nigel Cross,et al.  Engineering design methods , 1989 .

[36]  Fernando Sanchez,et al.  Rapid cost estimation of metallic components for the aerospace industry , 2008 .

[37]  Mark V. Arena,et al.  Military Jet Engine Acquisition: Technology Basics and Cost-Estimating Methodology , 2002 .

[38]  M. Shpitalni,et al.  A business-oriented approach to the product life cycle , 2006 .

[39]  Johann C.K.H. Riedel,et al.  A Conceptualisation of Design Context to Explain Design Trade-Offs in the Automotive Industry , 2006 .

[40]  J. Nadeau,et al.  Competitive Advantage with New Product Development: Implications for Life Cycle Theory , 2008 .

[41]  Srinivas Talluri,et al.  Faster, better, cheaper: A study of NPD project efficiency and performance tradeoffs , 2006 .

[42]  Wolfgang Beitz,et al.  Engineering Design: A Systematic Approach , 1984 .

[43]  James Scanlan,et al.  DATUM Project: Cost Estimating Environment for Support of Aerospace Design Decision Making , 2006 .

[44]  Stylianos Kavadias,et al.  Handbook of New Product Development Management , 2007 .

[45]  Patrik Boart,et al.  Functional Product Life-cycle Simulation Model for Cost Estimation in Conceptual Design of Jet Engine Components , 2005, Concurr. Eng. Res. Appl..

[46]  L. R. Jenkinson,et al.  Aircraft Design Projects: For Engineering Students , 2003 .

[47]  Peggy Zwolinski,et al.  Innovation in Life Cycle Engineering and Sustainable Development , 2006 .

[48]  B. Ravi,et al.  Casting cost estimation in an integrated product and process design environment , 2006, Int. J. Comput. Integr. Manuf..

[49]  Yasushi Kumakura,et al.  A Consideration of Life Cycle Cost of a Ship , 2001 .

[50]  You-Sheng Wu,et al.  Practical design of Ships and Other Floating Structures : proceedings of the eighth International Symposium on Practical Design of Ships and Other Floating Structures, 16-21, September 2001, Shanghai, China , 2001 .

[51]  Mitchell M. Tseng,et al.  A pragmatic approach to product costing based on standard time estimation , 1999 .

[52]  Pauline Found,et al.  Towards lean product lifecycle management: A framework for new product development , 2006 .

[53]  Jan Emblemsvåg,et al.  Life-Cycle Costing: Using Activity-Based Costing and Monte Carlo Methods to Manage Future Costs and Risks , 2003 .

[54]  Hong-Bae Jun,et al.  A Modeling Framework for Product Development Process Considering its Characteristics , 2008, IEEE Transactions on Engineering Management.