Evaluation of effects of niobium and manganese addition on nickel base weldments

Abstract The present work investigates the influence of different concentrations of Nb (from 0.1 to 3.35 wt-%) or Mn (from 0.78 to 3.32 wt-%) on the microstructure and mechanical properties of an Inconel 690 weldment. Welding electrodes are produced by coating Inconel filler metal 52 with a flux containing various percentages of Nb or Mn. Weldments with a bevel edge are butt welded via a manual shielded metal arc welding process, using identical parameters and procedures. The microstructure and mechanical properties of the resulting weldments are then analysed. The experimental results indicate that the subgrain structures of the welds are primarily dendritic. Under tensile testing, it is found that each specimen ruptures in the fusion zone and that the fracture surfaces exhibit entirely ductile features. It is noted that as the content of Nb increases, the welds tend to show a finer subgrain structure, i.e. having smaller dendritic spacing. Consequently, the tensile strength and microhardness of the fusion zone increase slightly and the tensile rupture mode changes from slant to flat fracture. It is determined that the interdendritic precipitates are mainly Nb rich eutectic type and Nb rich type constituents. The presence of these precipitates increases with higher concentrations of Nb in the flux and results in a significant decrease in the ductility of the weldment. Regarding the relative influence of the Mn additions, there appears to be no significant change in the subgrain structure as the percentage of Mn increases. However, the ductility tends to increase and it is also found that the tensile strength and microhardness of the fusion zone also increase slightly. Accordingly, the tensile rupture mode exhibits a slight tendency to change from flat to slant fracture. Although the interdendritic precipitates identified in the Mn series are similar to those in the Nb series, it should be noted that the precipitates appear in lower numbers and are smaller than their Nb counterparts.

[1]  Hwa-Teng Lee,et al.  Effects of filler metal composition on joining properties of alloy 690 weldments , 2002 .

[2]  Hwa-Teng Lee,et al.  Analysis of microstructure and mechanical properties in alloy 690 weldments using filler metals I-82 and I-52 , 1999 .

[3]  C. M. Brown,et al.  Effect of Water on Mechanical Properties and Stress Corrosion Behavior of Alloy 600, Alloy 690, EN82H Welds, and EN52 Welds , 1999 .

[4]  Weite Wu,et al.  Hot cracking susceptibility of fillers 52 and 82 in alloy 690 welding , 1999 .

[5]  C. V. Robino,et al.  Solidification of Nb-bearing superalloys: Part II. Pseudoternary solidification surfaces , 1998 .

[6]  C. V. Robino,et al.  Solidification of Nb-bearing superalloys: Part I. Reaction sequences , 1998 .

[7]  K. Stiller,et al.  Structure, chemistry, and stress corrosion cracking of grain boundaries in alloys 600 and 690 , 1996 .

[8]  R. G. Aspden,et al.  Alloy 690 for steam generator tubing applications , 1990 .

[9]  C. H. Tsai,et al.  The effects of heat treatment on the chromium depletion, precipitate evolution, and corrosion resistance of INCONEL alloy 690 , 1989 .

[10]  A. D. Romig,et al.  A melting and solidification study of alloy 625 , 1988 .

[11]  R. A. Page,et al.  Stress Corrosion Cracking of Inconel Alloys and Weldments in High-Temperature Water — the Effect of Sulfuric Acid Addition , 1988 .

[12]  Structural Steels,et al.  Welding Metallurgy of , 1987 .

[13]  R. A. Page Stress Corrosion Cracking of Alloys 600 and 690 and Nos. 82 and 182 Weld Metals in High Temperature Water , 1983 .

[14]  R. C. Scarberry,et al.  Corrosion Testing of INCONEL Alloy 690 for PWR steam generators , 1982 .

[15]  H. Merrick,et al.  Constitution of the Ni-Cr-Fe system from 0 to 40 pct fe including some effects of Ti, Al, Si, and Nb , 1972 .