Simulation of an enhanced flat-plate solar liquid collector with wire-coil insert devices

Abstract Solar liquid collectors are potential candidates for enhanced heat transfer, but there are just a few studies focused on this topic. However, enhancement techniques can be applied to thermal solar collectors to produce more compact and efficient designs. This work presents the study of heat transfer enhancement in a tube-on-sheet solar panel with wire-coil inserts, using TRNSYS as the simulating tool. The numerical simulation methodology predicts the thermohydraulic flow behaviour of enhanced and standard tube-on-sheet solar collectors, evaluating the local losses, friction coefficients and Nusselt numbers as functions of the operating parameters. The standard and the enhanced collectors have been simulated under the same ambient, radiant and operating conditions. The standardized efficiency curves according to the standard UNE-EN 12975-2 are provided. The enhanced collector increases the thermal efficiency values by 4.5%. A parametric study was performed to relate the fluid and flow characteristics with the heat transfer enhancement by wire-coil inserts. The simulations were performed for different working fluids (water and propylene glycol/water mixtures) in a mass flow rate range from 15 to 120 l/h m 2 .

[1]  Neil Hewitt,et al.  The development of a finned phase change material (PCM) storage system to take advantage of off-peak electricity tariff for improvement in cost of heat pump operation , 2010 .

[2]  B. N. Prasad,et al.  Investigation of twisted tape inserted solar water heaters—heat transfer, friction factor and thermal performance results , 2000 .

[3]  J. Michalsky,et al.  Modeling daylight availability and irradiance components from direct and global irradiance , 1990 .

[4]  Claudio Rochas,et al.  Solar Energy Laboratory , 2006 .

[5]  A. Viedma,et al.  Experimental study of heat transfer enhancement with wire coil inserts in laminar-transition-turbulent regimes at different Prandtl numbers , 2005 .

[6]  S. Bopche,et al.  Experimental investigations on heat transfer and frictional characteristics of a turbulator roughened solar air heater duct , 2009 .

[7]  P. Ineichen,et al.  A new simplified version of the perez diffuse irradiance model for tilted surfaces , 1987 .

[8]  S. Sukhatme,et al.  Influence of free convection on heat transfer during laminar flow in tubes with twisted tapes , 1991 .

[9]  Kamran Siddiqui,et al.  Experimental study on the effect of heat transfer enhancement devices in flat-plate solar collectors , 2009 .

[10]  Bengt Sundén,et al.  Performance comparison of some tube inserts , 2002 .

[11]  Wojciech Stanek,et al.  Thermo-ecological optimization of a solar collector , 2007 .

[12]  K. N. Sheeba,et al.  Experimental investigation of heat transfer and friction factor characteristics of thermosyphon solar water heater system fitted with spacer at the trailing edge of Left–Right twisted tapes , 2009 .

[13]  J. P. Solano,et al.  Enhancement of laminar and transitional flow heat transfer in tubes by means of wire coil inserts , 2007 .

[14]  Balaram Kundu,et al.  Analytic method for thermal performance and optimization of an absorber plate fin having variable thermal conductivity and overall loss coefficient , 2010 .

[15]  S. Klein Calculation of Flat-Plate Collector Loss Coefficients , 1975, Renewable Energy.

[16]  Austin Whillier,et al.  Effect of materials and construction details on the thermal performance of solar water heaters , 1965 .

[17]  Kurt O'Ferrall Lund General thermal analysis of serpentine-flow flat-plate solar collector absorbers , 1989 .

[18]  Shyi-Min Lu,et al.  Optimum design of natural-circulation solar-water-heater by the Taguchi method , 2003 .

[19]  Marc A. Rosen,et al.  Thermal performance of integrated collector storage solar water heater with corrugated absorber surface , 2010 .

[20]  Ali A. Badran,et al.  On the measurement of bond conductance in solar collector absorber plate , 2008 .

[21]  Anupam Dewan,et al.  Review of passive heat transfer augmentation techniques , 2004 .

[22]  Stuart W. Churchill,et al.  Correlations for Laminar Forced Convection with Uniform Heating in Flow over a Plate and in Developing and Fully Developed Flow in a Tube , 1973 .

[23]  Jan-Olof Dalenbäck,et al.  Thermal performance of gas-filled flat plate solar collectors , 2009 .

[24]  J. L. Bhagoria,et al.  Heat transfer and friction correlations for artificially roughened solar air heater duct with discrete W-shaped ribs , 2009 .

[25]  W. Beckman,et al.  Evaluation of hourly tilted surface radiation models , 1990 .

[26]  T. K. Radhakrishnan,et al.  Experimental studies on heat transfer and friction factor characteristics of forced circulation solar water heater system fitted with helical twisted tapes , 2009 .

[27]  R. Shah Laminar flow friction and forced convection heat transfer in ducts of arbitrary geometry , 1975 .

[28]  Siddhartha,et al.  Thermal performance optimization of a flat plate solar air heater using genetic algorithm , 2010 .

[29]  Benjamin Y. H. Liu,et al.  The long-term average performance of flat-plate solar-energy collectors , 1963 .

[30]  Richard Perez,et al.  An anisotropic hourly diffuse radiation model for sloping surfaces: Description, performance validation, site dependency evaluation , 1986 .

[31]  J. Fricke,et al.  Optimized finned absorber geometries for solar air heating collectors , 1999 .

[32]  S. W. Hong,et al.  Augmentation of Laminar Flow Heat Transfer in Tubes by Means of Twisted-Tape Inserts , 1974 .

[33]  H. Tabor,et al.  Radiation, convection and conduction coefficients in solar collectors , 1958 .

[34]  S. C. Mullick,et al.  Wind heat transfer coefficient in solar collectors in outdoor conditions , 2010 .

[35]  Chii-Dong Ho,et al.  Effect of external recycle on the performances of flat-plate solar air heaters with internal fins attached , 2009 .

[36]  A. Cortés,et al.  Improvement of the efficiency of a bare solar collector by means of turbulence promoters , 1990 .

[37]  J. Hay,et al.  Estimating Solar Irradiance on Inclined Surfaces: A Review and Assessment of Methodologies , 1985 .

[38]  Zhen-qian Chen,et al.  Heat transfer performance analysis of a solar flat-plate collector with an integrated metal foam porous structure filled with paraffin , 2010 .

[39]  J. Saini,et al.  Heat transfer and friction characteristics of solar air heater ducts having integral inclined discrete ribs on absorber plate , 2009 .

[40]  H. Manz,et al.  Empirical validation of models to compute solar irradiance on inclined surfaces for building energy simulation , 2007 .

[41]  R. M. Manglik,et al.  Heat Transfer and Pressure Drop Correlations for Twisted-Tape Inserts in Isothermal Tubes: Part II—Transition and Turbulent Flows , 1993 .

[42]  Chii-Dong Ho,et al.  Collector efficiency improvement of recyclic double-pass sheet-and-tube solar water heaters with internal fins attached , 2008 .

[43]  Klaus Vajen,et al.  On the correlations between collector efficiency factor and material content of parallel flow flat-plate solar collectors , 2004 .

[44]  E. Sparrow,et al.  Enhanced heat transfer in a flat rectangular duct with streamwise-periodic disturbances at one principal wall , 1983 .

[45]  W. Beckman,et al.  Solar Engineering of Thermal Processes , 1985 .

[46]  A. Bergles,et al.  PERFORMANCE EVALUATION CRITERIA FOR ENHANCED HEAT TRANSFER SURFACES , 1974 .

[47]  Timothy Nicholas Anderson,et al.  The effect of colour on the thermal performance of building integrated solar collectors , 2010 .

[48]  Cheng-Jung Tsai,et al.  Experimental and theoretical studies of recyclic flat-plate solar water heaters equipped with rectangle conduits , 2010 .

[49]  Hiroyuki Ozoe,et al.  Correlations for Laminar Forced Convection in Flow Over an Isothermal Flat Plate and in Developing and Fully Developed Flow in an Isothermal Tube , 1973 .

[50]  W. Beckman,et al.  Diffuse fraction correlations , 1990 .