Out-of-round railway wheels

Out-of-round railway wheels can have a detrimental influence ontrack and vehicle components, contributing to increased risks of rail breaks, sleeper cracking, high-cycle fatigue of wheels and axles and bearing damage. Environmental consequences are rolling noise and impact noise, ground vibrations and passenger discomfort. Causes of different types of out-of-round wheels are surveyed. Experimental equipment and assessment procedures for quantification of out-of-roundness are explained. Results from field tests illustrating consequences of out-of-round wheels are presented. Wheel impact load detectors and examples of alarm limits used in different countries for detection of detrimental wheel defects are listed. Mathematical models and computer programs for simulation of the influence of out-of-round wheels on wheel-rail contact forces and vehicle/track responses are described. © 2009 Woodhead Publishing Limited.

[1]  E. Kabo,et al.  Fatigue of railway wheels and rails under rolling contact and thermal loading—an overview , 2005 .

[2]  D Lyon,et al.  THE EFFECT OF TRACK AND VEHICLE PARAMETERS ON WHEEL/RAIL VERTICAL DYNAMIC FORCES , 1974 .

[3]  Roger Lundén,et al.  High-frequency vertical wheel–rail contact forces—Field measurements and influence of track irregularities , 2008 .

[4]  R. D. Fröhling,et al.  Wheel/rail interface management in heavy haul railway operations—applying science and technology , 2007 .

[5]  A. Igeland,et al.  Railhead Corrugation Growth Explained by Dynamic Interaction between Track and Bogie Wheelsets , 1996 .

[6]  Tore V Vernersson,et al.  Thermally induced roughness of tread braked railway wheels , 1999 .

[7]  K. L. Johnson,et al.  The Dynamic Response of Railway Track to High Frequency Vertical Excitation , 1982 .

[8]  Luis Baeza,et al.  Railway Train-Track Dynamics for Wheelflats with Improved Contact Models , 2006 .

[9]  T. X. Wu,et al.  The effects of track non-linearity on wheel/rail impact , 2004 .

[10]  Martin H. Murray,et al.  Establishing meaningful results from models of railway track dynamic behaviour , 2005 .

[11]  Tore V Vernersson Thermally induced roughness of tread braked railway wheels. Part 2: Modelling and field measurements , 1999 .

[12]  Jens C. O. Nielsen,et al.  Wheel/Rail Contact Forces for Flexible versus Solid Wheels due to Tread Irregularities , 1994 .

[13]  Jonas W. Ringsberg,et al.  Influence of railway wheel flat impact on crack growth in rails , 2005 .

[14]  Jens C. O. Nielsen,et al.  Out-of-round railway wheels-a literature survey , 2000 .

[15]  Wing Kong Chiu,et al.  Rail wheel removal and its implication on track life: A fracture mechanics approach , 2007 .

[16]  Tomas Jendel,et al.  Prediction of wheel profile wear—comparisons with field measurements , 2002 .

[17]  Francis E. Kennedy,et al.  Thermal and thermomechanical effects in dry sliding , 1984 .

[18]  Thomas Abrahamsson,et al.  Simulation of Interaction Between a Train in General Motion and a Track , 2002 .

[19]  Michaël J.M.M. Steenbergen,et al.  The role of the contact geometry in wheel–rail impact due to wheel flats: Part II , 2007 .

[20]  Ross A. Clark,et al.  An Investigation into the Dynamic Effects on the Track of Wheelflats on Railway Vehicles , 1979 .

[21]  M. Zacher,et al.  Unrunde Räder und Oberbausteifigkeit , 1996 .

[22]  J. A. Elkins,et al.  Advances in Nonlinear Wheel/Rail Force Prediction Methods and Their Validation , 1982 .

[23]  Martin Petersson Noise-related roughness of railway wheels : testing of thermomechanical interaction between brake block and wheel tread , 1999 .

[24]  Stuart L. Grassie Models of Railway Track and Vehicle/Track Interaction at High Frequencies: Results of Benchmark Test , 1996 .

[25]  Jens C. O. Nielsen,et al.  VERTICAL DYNAMIC INTERACTION BETWEEN TRAIN AND TRACK INFLUENCE OF WHEEL AND TRACK IMPERFECTIONS , 1995 .

[26]  E. Verheijen,et al.  A survey on roughness measurements , 2006 .

[27]  A. Johansson,et al.  Rail corrugation growth : Influence of powered wheelsets with wheel tread irregularities , 2007 .

[28]  K. Johnson,et al.  Three-Dimensional Elastic Bodies in Rolling Contact , 1990 .

[29]  R. Bayer Wear analysis for engineers , 2002 .

[30]  Anders Ekberg,et al.  Predicting crack growth and risks of rail breaks due to wheel flat impacts in heavy haul operations , 2007 .

[31]  J Tunna,et al.  A Review of wheel wear and rolling contact fatigue , 2007 .

[32]  Tore V Vernersson Tread Braking of Railway Wheels - Noise-related Tread Roughness and Dimensioning Wheel Temperatures , 2006 .

[33]  Anders Johansson,et al.  Out-of-round railway wheels—assessment of wheel tread irregularities in train traffic , 2006 .

[34]  T. X. Wu,et al.  A hybrid model for the noise generation due to railway wheel flats , 2002 .

[35]  M Petersson Noise-related roughness of railway wheel treads-full-scale testing of brake blocks , 2000 .

[36]  M. Meywerk,et al.  Polygonalization of railway wheels , 1999 .

[37]  Jens C. O. Nielsen,et al.  Out-of-round railway wheels—wheel-rail contact forces and track response derived from field tests and numerical simulations , 2003 .

[38]  Wanming Zhai,et al.  A Detailed Model for Investigating Vertical Interaction between Railway Vehicle and Track , 2021, The Dynamics of Vehicles on Roads and on Tracks.

[39]  Chris Jones,et al.  Extended validation of a theoretical model for railway rolling noise using novel wheel and track designs , 2003 .

[40]  Karl Popp,et al.  Vehicle-Track Dynamics in the Mid-Frequency Range , 1999 .

[41]  T Bontekoe Beneficial monitoring: not whether, but when? , 2007 .

[42]  Chris Jones,et al.  A REVIEW OF THE MODELLING OF WHEEL/RAIL NOISE GENERATION , 2000 .

[43]  Paul J. Remington,et al.  Wheel/rail rolling noise, I: Theoretical analysis , 1987 .

[44]  T. Snyder,et al.  Wheel flat and out-of round formation and growth , 2003 .

[45]  T. X. Wu,et al.  Behaviour of the Normal Contact Force Under Multiple Wheel/Rail Interaction , 2002 .

[46]  Johan Jergeus Railway Wheel Flats. Martensite Formation, Residual Stresses, and Crack Propagation , 1998 .

[47]  Jens C. O. Nielsen,et al.  Train-Track Interaction and Mechanisms of Irregular Wear on Wheel and Rail Surfaces , 2003 .

[48]  M. G. Dittrich,et al.  ROUGHNESS ON DUTCH RAILWAY WHEELS AND RAILS , 1996 .

[49]  J. J. Kalker,et al.  A Fast Algorithm for the Simplified Theory of Rolling Contact , 1982 .

[50]  Huseyin Sehitoglu,et al.  Thermal-mechanical damage in railroad wheels due to hot spotting☆ , 1985 .

[51]  J. Nielsen High-frequency vertical wheel-rail contact forces-Validation of a prediction model by field testing , 2008 .

[52]  A Tajaddini,et al.  Statistical Behaviour of Wheel Impact Load Detectors to Various Wheel Defects , 1992 .

[53]  U. Olofsson,et al.  Wheel material wear mechanisms and transitions , 2004 .

[54]  Klaus Knothe,et al.  Modelling of Railway Track and Vehicle/Track Interaction at High Frequencies , 1993 .

[55]  Jens C. O. Nielsen,et al.  Railway vehicle/track interaction analysis using a modal substructuring approach , 2006 .

[56]  J. Archard Contact and Rubbing of Flat Surfaces , 1953 .

[57]  J. Oertli Railway Noise Abatement: The Case for Retrofitting Freight Vehicles with Composite Brake Blocks , 2008 .