Fault detection and assessment for solid oxide fuel cell system gas supply unit based on novel principal component analysis

Abstract After long-term running of solid oxide fuel cell system, the performance degradation of solid oxide fuel cell stack is caused by the fault of gas supply equipment. The more serious problem is that the stack performance does not match external load requirement. In order to guarantee the normal discharge of the stack, the fault detection of the system balance of plant components is a prerequisite for maintaining stack normal state, and is an important guarantee for increasing its operating cycle and remain useful lifetime. This paper proposes a novel statistical method based on principal component analysis and exponentially weighted moving average control chart for solid oxide fuel cell system gas supply fault detection. The gas supply fault is derived from the reformer and heat exchangers of the real system. The fault detection is carried out with collected data of real system and novel detection method. The results show that the novel method has higher efficiency and better effect than the traditional method under the system gas supply fault. Multi-times experimental data of real system is used to verify the robustness of the novel methods on-site fault detection.

[1]  Yupu Yang,et al.  Intelligent simultaneous fault diagnosis for solid oxide fuel cell system based on deep learning , 2019, Applied Energy.

[2]  Dong Yan,et al.  Degradation analysis and durability improvement for SOFC 1-cell stack , 2016 .

[3]  Yongdong Li,et al.  Fault detection and isolation for Polymer Electrolyte Membrane Fuel Cell systems by analyzing cell voltage generated space , 2015 .

[4]  Zhonghua Deng,et al.  A nonlinear sliding mode observer for the estimation of temperature distribution in a planar solid oxide fuel cell , 2015 .

[5]  Marco Sorrentino,et al.  Model-based development of a fault signature matrix to improve solid oxide fuel cell systems on-site diagnosis , 2015 .

[6]  Zachary G. Stoumbos,et al.  Robustness to Non-Normality of the Multivariate EWMA Control Chart , 2002 .

[7]  Steven X. Ding,et al.  A Survey of Fault Diagnosis and Fault-Tolerant Techniques—Part II: Fault Diagnosis With Knowledge-Based and Hybrid/Active Approaches , 2015, IEEE Transactions on Industrial Electronics.

[8]  Raed Kouta,et al.  Fault tree analysis of proton exchange membrane fuel cell system safety , 2015 .

[9]  Loredana Magistri,et al.  Reformer faults in SOFC systems: Experimental and modeling analysis, and simulated fault maps , 2014 .

[10]  Biao Huang,et al.  Monitoring of solid oxide fuel cell systems , 2011 .

[11]  Gabriele Moser,et al.  A Classification Approach for Model-Based Fault Diagnosis in Power Generation Systems Based on Solid Oxide Fuel Cells , 2016, IEEE Transactions on Energy Conversion.

[12]  Olivier Bethoux,et al.  PEM fuel cell fault detection and identification using differential method: simulation and experimental validation , 2011 .

[13]  François Maréchal,et al.  Environomic design for electric vehicles with an integrated solid oxide fuel cell (SOFC) unit as a range extender , 2017 .

[14]  George C. Runger,et al.  Designing a Multivariate EWMA Control Chart , 1997 .

[15]  Xiaojuan Wu,et al.  Fault diagnosis and prognostic of solid oxide fuel cells , 2016 .

[16]  Douglas C. Montgomery,et al.  Statistically constrained economic design of the EWMA control chart , 1995 .

[17]  Daniel Hissel,et al.  A Non‐Intrusive Signal‐Based Method for a Proton Exchange Membrane Fuel Cell Fault Diagnosis , 2017 .

[18]  C. Yoo,et al.  Efficient fault detection using multivariate exponentially weighted moving average and independent component analysis , 2003 .

[19]  Andreas Daffertshofer,et al.  PCA in studying coordination and variability: a tutorial. , 2004, Clinical biomechanics.

[20]  Linda Barelli,et al.  Diagnosis methodology and technique for solid oxide fuel cells: A review , 2013 .

[21]  Junhao Wang,et al.  A hybrid prognostic model applied to SOFC prognostics , 2017 .

[22]  Sanjay,et al.  Computational analysis of IR-SOFC: Transient, thermal stress, carbon deposition and flow dependency , 2016 .

[23]  Yupu Yang,et al.  Data-driven simultaneous fault diagnosis for solid oxide fuel cell system using multi-label pattern identification , 2018 .

[24]  Xiaowei Fu,et al.  Health state prediction and analysis of SOFC system based on the data-driven entire stage experiment , 2019, Applied Energy.

[25]  Min Zeng,et al.  Numerical study on carbon deposition of SOFC with unsteady state variation of porosity , 2012 .

[26]  Bingwen Wang,et al.  A review of AC impedance modeling and validation in SOFC diagnosis , 2007 .

[27]  Pucheng Pei,et al.  A review on water fault diagnosis of PEMFC associated with the pressure drop , 2016 .

[28]  Bingwen Wang,et al.  Impedance diagnosis of metal-supported SOFCs with SDC as electrolyte , 2009 .

[29]  Fugee Tsung,et al.  A Multivariate Sign EWMA Control Chart , 2011, Technometrics.

[30]  Lin Zhang,et al.  Control strategy for power management, efficiency-optimization and operating-safety of a 5-kW solid oxide fuel cell system , 2015 .

[31]  Xiao Juan Wu,et al.  Fault Diagnosis of Solid Oxide Fuel Cell Based on a Supervised Self-Organization Map Model , 2015 .

[32]  B. Bakshi Multiscale PCA with application to multivariate statistical process monitoring , 1998 .

[33]  Aapo Hyvärinen,et al.  Learning Visual Spatial Pooling by Strong PCA Dimension Reduction , 2016, Neural Computation.

[34]  Danhui Gao,et al.  Fault tolerance control of SOFC systems based on nonlinear model predictive control , 2017 .

[35]  Marco Sorrentino,et al.  A model-based diagnostic technique to enhance faults isolability in Solid Oxide Fuel Cell systems , 2017 .

[36]  Sathyendra Ghantasala,et al.  Monitoring and fault-tolerant control of distributed power generation: Application to solid oxide fuel cells , 2010, Proceedings of the 2010 American Control Conference.

[37]  Marco Sorrentino,et al.  On the Use of Neural Networks and Statistical Tools for Nonlinear Modeling and On-field Diagnosis of Solid Oxide Fuel Cell Stacks , 2014 .

[38]  Steven X. Ding,et al.  A Survey of Fault Diagnosis and Fault-Tolerant Techniques—Part I: Fault Diagnosis With Model-Based and Signal-Based Approaches , 2015, IEEE Transactions on Industrial Electronics.

[39]  D. W. Yu,et al.  Fault detection and isolation for PEM fuel cell stack with independent RBF model , 2014, Eng. Appl. Artif. Intell..

[40]  K. Åström,et al.  Reliability analysis and initial requirements for FC systems and stacks , 2007 .

[41]  François Maréchal,et al.  Process flow model of solid oxide fuel cell system supplied with sewage biogas , 2004 .

[42]  Hassan Noura,et al.  A review on fault diagnosis tools of the proton exchange Membrane Fuel Cell , 2013, 2013 Conference on Control and Fault-Tolerant Systems (SysTol).

[43]  Gabriele Moser,et al.  Fault Diagnosis Strategies for SOFC-Based Power Generation Plants , 2016, Sensors.

[44]  Xi Li,et al.  Thermal Management-Oriented Multivariable Robust Control of a kW-Scale Solid Oxide Fuel Cell Stand-Alone System , 2016, IEEE Transactions on Energy Conversion.

[45]  L. Jian,et al.  Fabrication and performance evaluation of planar solid oxide fuel cell with large active reaction area , 2011 .

[46]  Noureddine Zerhouni,et al.  Joint Particle Filters Prognostics for Proton Exchange Membrane Fuel Cell Power Prediction at Constant Current Solicitation , 2016, IEEE Transactions on Reliability.

[47]  Marco Sorrentino,et al.  Application of Fault Tree Analysis to Fuel Cell diagnosis , 2012 .

[48]  Dong Wei,et al.  Parameter optimization of thermal-model-oriented control law for PEM fuel cell stack via novel genetic algorithm , 2011 .

[49]  Michel Benne,et al.  A review of fault tolerant control strategies applied to proton exchange membrane fuel cell systems , 2017 .

[50]  Meilin Liu,et al.  An operando surface enhanced Raman spectroscopy (SERS) study of carbon deposition on SOFC anodes. , 2015, Physical chemistry chemical physics : PCCP.

[51]  Denis Candusso,et al.  Analysis of PEM fuel cell experimental data using principal component analysis and multi linear regression , 2010 .

[52]  Jian Li,et al.  Control-oriented modeling analysis and optimization of planar solid oxide fuel cell system , 2016 .

[53]  Anne Hauch,et al.  Carbon Deposition Diagnostics for Reliability and State-of-Health Assessment of SOFC , 2018 .

[54]  Milena Krasich How to estimate and use MTTF/MTBF would the real MTBF please stand up? , 2009, 2009 Annual Reliability and Maintainability Symposium.

[55]  Luis A. M. Riascos,et al.  Fault diagnosis in polymer electrolyte membrane fuel cells based on patterns of tolerance , 2017 .

[56]  Daniel Hissel,et al.  Solid oxide fuel cell fault diagnosis and ageing estimation based on wavelet transform approach , 2016 .

[57]  Ayodeji Jeje,et al.  3D modeling of anode-supported planar SOFC with internal reforming of methane , 2007 .