A Fully-Integrated Fault-Tolerant Multi-Phase Electric Drive for Outboard Sailing Boat Propulsion

Marine transportation electrification is a technology process which is presently transforming large cruise and cargo ships, mega-yachts and military vessels. The proposed paper reports on a research project intended to fully electrify sailing boats by replacing the traditional internal combustion engine, used for maneuvering and emergency or weak-wind navigation, with an electric battery-fed fully-integrated outboard propulsion system, based on a four multi-three phase machine. The developed technology combines the propeller, the electric machine as well as the control and power-electronics apparatus into a compact, bidirectional and fully-integrated electric drive. An innovative design procedure for the electric machine windings allows a complete magnetic decoupling of each three-phase sections. An innovative control technique is also introduced, allowing complete decoupling of the control action among the different three-phase sections of the machine in case magnetic coupling is present, i.e. with a standard machine design. The main stages and aspect of the technology developments are being illustrated in the proposed paper along with the results achieved in the prototype design, construction and testing.

[1]  Silverio Bolognani,et al.  Design issues and estimation errors analysis of back-EMF based position and speed observer for SPM synchronous motors , 2014, 2011 Symposium on Sensorless Control for Electrical Drives.

[2]  Z.Q. Zhu,et al.  Unbalanced Magnetic Forces in Permanent-Magnet Brushless Machines With Diametrically Asymmetric Phase Windings , 2005, IEEE Transactions on Industry Applications.

[3]  A. Tessarolo,et al.  Shipboard Power Generation: Design and Development of a Medium-Voltage dc Generation System , 2013, IEEE Industry Applications Magazine.

[4]  Stefano Pieri,et al.  Design for Manufacturability of an Off-Shore Direct-Drive Wind Generator: An Insight Into Additional Loss Prediction and Mitigation , 2017, IEEE Transactions on Industry Applications.

[5]  A. Tessarolo A Quadratic-Programming Approach to the Design Optimization of Fractional-Slot Concentrated Windings for Surface Permanent-Magnet Machines , 2018, IEEE Transactions on Energy Conversion.

[6]  G. Jang,et al.  Torque and unbalanced magnetic force in a rotational unsymmetric brushless DC motors , 1996 .

[7]  A. Tessarolo,et al.  Electric generation technologies for all-electric ships with Medium-Voltage DC power distribution systems , 2013, 2013 IEEE Electric Ship Technologies Symposium (ESTS).

[8]  Mark Johnson,et al.  Integrated motor drives: state of the art and future trends , 2016 .

[9]  R. Petrella,et al.  Accuracy and robustness improvement in sensorless PMSM drives at low-speed by direct-axis current injection , 2012, 3rd IEEE International Symposium on Sensorless Control for Electrical Drives (SLED 2012).

[10]  Ian P. Brown,et al.  Framework and Solution Techniques for Suppressing Electric Machine Winding MMF Space Harmonics by Varying Slot Distribution and Coil Turns , 2018, IEEE Transactions on Magnetics.

[11]  Sandro CALLIGARO,et al.  Digital Current Control of Electric Arc Furnace by Parallel Modular Three-Phase IGBT Inverters , 2019, 2019 IEEE Applied Power Electronics Conference and Exposition (APEC).

[12]  Ayman M. El-Refaie,et al.  Fractional-Slot Concentrated-Windings Synchronous Permanent Magnet Machines: Opportunities and Challenges , 2010, IEEE Transactions on Industrial Electronics.

[13]  S Bolognani,et al.  Sensorless Control of IPM Motors in the Low-Speed Range and at Standstill by HF Injection and DFT Processing , 2011, IEEE Transactions on Industry Applications.

[14]  Federico Barrero,et al.  Recent Advances in the Design, Modeling, and Control of Multiphase Machines—Part II , 2016, IEEE Transactions on Industrial Electronics.

[15]  Tsuyoshi Higuchi,et al.  General formulation of winding factor for fractional-slot concentrated winding design , 2016 .

[16]  Nicola Bianchi,et al.  Theory and design of fractional-slot multilayer windings , 2011 .

[17]  Kozo Ide,et al.  Hybrid sensorless control of IPMSM Combining high frequency injection method and back EMF method , 2010, IECON 2010 - 36th Annual Conference on IEEE Industrial Electronics Society.

[18]  Arijit Banerjee,et al.  Motors for Ship Propulsion , 2015, Proceedings of the IEEE.

[19]  Federico Barrero,et al.  Recent Advances in the Design, Modeling, and Control of Multiphase Machines—Part I , 2016, IEEE Transactions on Industrial Electronics.

[20]  Jacek F. Gieras Electrical Machines: Fundamentals of Electromechanical Energy Conversion , 2016 .