Vibration Fatigue Damage Estimation by New Stress Correction Based on Kurtosis Control of Random Excitation Loadings

In the pioneer CAE stage, life assessment is the essential part to make the product meet the life requirement. Commonly, the lives of flexible structures are determined by vibration fatigue which accrues at or close to their natural frequencies. However, existing PSD vibration fatigue damage estimation methods have two prerequisites for use: the behavior of the mechanical system must be linear and the probability density function of the response stresses must follow a Gaussian distribution. Under operating conditions, non-Gaussian signals are often recorded as excitation (usually observed through kurtosis), which will result in non-Gaussian response stresses. A new correction is needed to make the PSD approach available for the non-Gaussian vibration to deal with the inevitable extreme value of high kurtosis. This work aims to solve the vibration fatigue estimation under the non-Gaussian vibration; the key is the probability density function of response stress. This work researches the importance of non-Gaussianity numerically and experimentally. The beam specimens with two notches were used in this research. All excitation stays in the frequency range that only affects the second natural frequency, although their kurtosis is different. The results show that the probability density function of response stress under different kurtoses can be obtained by kurtosis correction based on the PSD approach of the frequency domain.

[1]  Roger Serra,et al.  Adapted Locati method used for accelerated fatigue test under random vibrations , 2019 .

[2]  Roberto Tovo,et al.  On fatigue cycle distribution in non-stationary switching loadings with Markov chain structure , 2010 .

[3]  J. Slavič,et al.  Vibration fatigue using modal decomposition , 2018 .

[4]  Turan Dirlik,et al.  Application of computers in fatigue analysis , 1985 .

[5]  P. Argoul,et al.  Influence of Gaussian Signal Distribution Error on Random Vibration Fatigue Calculations , 2019 .

[6]  Shahram Sarkani,et al.  Stochastic fatigue damage accumulation under broadband loadings , 1995 .

[7]  Claudio Braccesi,et al.  The frequency domain approach in virtual fatigue estimation of non-linear systems: The problem of non-Gaussian states of stress , 2009 .

[8]  George Stefanou,et al.  Nonlinear dynamic analysis of frames with stochastic non-Gaussian material properties , 2009 .

[9]  Angela Halfpenny,et al.  A Frequency Domain Approach for Fatigue Life Estimation from Finite Element Analysis , 1999 .

[10]  Jwo Pan,et al.  Fatigue Testing and Analysis: Theory and Practice , 2004 .

[11]  S. Winterstein Nonlinear Vibration Models for Extremes and Fatigue , 1988 .

[12]  Katharina Burger,et al.  Random Data Analysis And Measurement Procedures , 2016 .

[13]  J. Bendat,et al.  Random Data: Analysis and Measurement Procedures , 1987 .

[14]  Denis Benasciutti,et al.  Fatigue life assessment in non-Gaussian random loadings , 2006 .

[15]  Hank Caruso MIL-STD-810F, Test Method Standard for Environmental Engineering Considerations and Laboratory Tests , 2001 .

[16]  Janko Slavič,et al.  Non-Gaussianity and non-stationarity in vibration fatigue , 2017 .

[17]  Frédéric Kihm,et al.  Understanding How Kurtosis Is Transferred from Input Acceleration to Stress Response and Its Influence on Fatigue Llife , 2013 .

[18]  Curtis E. Larsen,et al.  Predicting the fatigue life of offshore structures by the single-moment spectral method , 1991 .

[19]  S. Jeelani,et al.  A study of cumulative fatigue damage in AISI 4130 steel , 1986 .

[20]  André Preumont,et al.  Random Vibration and Spectral Analysis , 2010 .

[21]  J. Moors,et al.  The Meaning of Kurtosis: Darlington Reexamined , 1986 .

[22]  Denis Benasciutti,et al.  Cycle distribution and fatigue damage assessment in broad-band non-Gaussian random processes , 2005 .

[23]  Janko Slavič,et al.  Frequency-domain methods for a vibration-fatigue-life estimation – Application to real data , 2013 .

[24]  M. Baker,et al.  On the probability density function of rainflow stress range for stationary Gaussian processes , 1992 .

[25]  Adam Niesłony,et al.  The Use of Spectral Method for Fatigue Life Assessment for Non-Gaussian Random Loads , 2016 .

[26]  Claudio Braccesi,et al.  Random fatigue. A new frequency domain criterion for the damage evaluation of mechanical components , 2015 .

[27]  P. Wu,et al.  Vibration fatigue dynamic stress simulation under non-stationary state , 2021 .

[28]  D. Smallwood Generating Non-Gaussian Vibration for Testing Purposes , 2005 .