Use of the Taguchi Method and Grey Relational Analysis to Optimize Turning Operations with Multiple Performance Characteristics

Abstract This article addresses an approach based on the Taguchi method with grey relational analysis for optimizing turning operations with multiple performance characteristics. A grey relational grade obtained from the grey relational analysis is used to solve the turning operations with multiple performance characteristics. Optimal cutting parameters can then be determined by the Taguchi method using the grey relational grade as the performance index. Tool life, cutting force, and surface roughness are important characteristics in turning. Using these characteristics, the cutting parameters, including cutting speed, feed rate, and depth of cut are optimized in the study. Experimental results have been improved through this approach.

[1]  Pradeep Kumar,et al.  Quality optimization (multi-characteristics) through Taguchi's technique and utility concept , 2000 .

[2]  Klaus Y. J. Hsu,et al.  Fundamental studies of p-type doping of CdTe , 1996 .

[3]  Y. S. Tarng,et al.  The Use of Fuzzy Logic in the Taguchi Method for the Optimisation of the Submerged Arc Welding Process , 2000 .

[4]  Jiju Antony,et al.  Simultaneous Optimisation of Multiple Quality Characteristics in Manufacturing Processes Using Taguchi's Quality Loss Function , 2001 .

[5]  A. Bendell,et al.  Taguchi methods : applications in world industry , 1989 .

[6]  Jiju Antony,et al.  Multi‐response optimization in industrial experiments using Taguchi's quality loss function and principal component analysis , 2000 .

[7]  Deng Ju-Long,et al.  Control problems of grey systems , 1982 .

[8]  M. C. Shaw Metal Cutting Principles , 1960 .

[9]  N. Logothetis,et al.  Characterizing and optimizing multi‐response processes by the taguchi method , 1988 .

[10]  Madhan Shridhar Phadke,et al.  Quality Engineering Using Robust Design , 1989 .

[11]  Elsayed A. Elsayed,et al.  Optimal levels of process parameters for products with multiple characteristics , 1993 .

[12]  R. Fisher Statistical methods for research workers , 1927, Protoplasma.

[13]  C. L. Lin,et al.  Optimisation of the EDM Process Based on the Orthogonal Array with Fuzzy Logic and Grey Relational Analysis Method , 2002 .

[14]  T. R. Bement,et al.  Taguchi techniques for quality engineering , 1995 .

[15]  J. Deng,et al.  Introduction to Grey system theory , 1989 .