An approach to the simulation of concurrent gear micropitting and mild wear

Abstract A model for combined wear and surface contact fatigue damage is proposed. It is used to simulate micropitting on a spur gear tooth surface. The simulation is compared to a gear test. It is successful in determining the final roughness shape of a pinion tooth flank surface. This shows that both wear and fatigue modeling are necessary for successful modeling of micropitting.

[1]  Ramiro C. Martins,et al.  Surface damage prediction during an FZG gear micropitting test , 2012 .

[2]  P. Vergne Super Low Traction under EHD and Mixed Lubrication Regimes , 2007, 0704.1799.

[3]  Ramiro C. Martins,et al.  Calculation of gear tooth flank surface wear during an FZG micropitting test , 2014 .

[4]  J. Seabra,et al.  Surface initiated tooth flank damage: Part I: Numerical model , 2010 .

[5]  A. Olver The Mechanism of Rolling Contact Fatigue: An Update , 2005 .

[6]  H. Spikes Mixed lubrication — an overview , 1997 .

[7]  Jorge H.O. Seabra,et al.  Surface initiated tooth flank damage. Part II: Prediction of micropitting initiation and mass loss , 2010 .

[8]  S. Beretta,et al.  On the application of Dang Van criterion to rolling contact fatigue , 2006 .

[9]  A.R.S. Ponter A General Shakedown Theorem for Elastic/Plastic Bodies with Work Hardening , 1975 .

[10]  Henry Peredur Evans,et al.  Surface Fatigue Lives of Case-Carburized Gears With an Improved Surface Finish , 2001 .

[11]  Henry Peredur Evans,et al.  Gears: Elastohydrodynamic lubrication and durability , 2000 .

[12]  Andrew V. Olver,et al.  The Effect of a Friction Modifier Additive on Micropitting , 2009 .

[13]  F. Ville,et al.  Traction curves and rheological parameters of fully formulated gear oils , 2010 .

[14]  P. K. Gupta,et al.  Viscoelastic Effects in MIL-L-7808-Type Lubricant, Part I: Analytical Formulation , 1992 .

[15]  Ramiro C. Martins,et al.  Evolution of tooth flank roughness during gear micropitting tests , 2011 .

[16]  T. Tallián On Competing Failure Modes in Rolling Contact , 1967 .

[17]  Andrew V. Olver,et al.  Direct observations of a micropit in an elastohydrodynamic contact , 2004 .

[18]  G. Morales-Espejel,et al.  Micropitting Modelling in Rolling–Sliding Contacts: Application to Rolling Bearings , 2011 .

[19]  L. Keer,et al.  A numerical method for solving rough contact problems based on the multi-level multi-summation and conjugate gradient techniques , 1999 .

[20]  Henry Peredur Evans,et al.  The future of engineering tribology in concentrated contacts , 2009 .

[21]  J. Archard Contact and Rubbing of Flat Surfaces , 1953 .

[22]  A. Torrance,et al.  An additive's influence on the pitting and wear of ball bearing steel , 1996 .

[23]  Fabrice Ville,et al.  Comparative overview of five gear oils in mixed and boundary film lubrication , 2012 .

[24]  K. Van,et al.  On a New Multiaxial Fatigue Limit Criterion: Theory and Application , 2013 .