Predicting burr size in drilling of AISI 316L stainless steel using response surface analysis

This paper describes the development of mathematical models to investigate the effects of process parameters on burr size during drilling of AISI 316L stainless steel. The Response Surface Methodology (RSM) based burr size models using central composite rotatable design of experiments were employed for this purpose. The study highlights the effects of cutting speed, feed, drill diameter, point angle and lip clearance angle on burr height and burr thickness. Response surface curves were plotted to show the important interaction effects of process parameters on burr size. The analysis reveals that feed, drill diameter, point angle and lip clearance angles have considerable effects on burr size.

[1]  David Dornfeld Intelligent deburring of precision components , 1992, Proceedings of the 1992 International Conference on Industrial Electronics, Control, Instrumentation, and Automation.

[2]  Sangkee Min,et al.  FINITE ELEMENT MODELING OF BURR FORMATION IN METAL CUTTING , 2001 .

[3]  Tsann-Rong Lin,et al.  Cutting behavior of a TiN-coated carbide drill with curved cutting edges during the high-speed machining of stainless steel , 2002 .

[4]  P. T. Blotter,et al.  The Formation and Properties of Machining Burrs , 1976 .

[5]  L. K. Gillespie,et al.  Burrs produced by drilling , 1976 .

[6]  Sangkee Min,et al.  Optimization and control of drilling burr formation of AISI 304L and AISI 4118 based on drilling burr control charts , 2001 .

[7]  Douglas C. Montgomery,et al.  Response Surface Methodology: Process and Product Optimization Using Designed Experiments , 1995 .

[8]  L. K. Gillespie,et al.  Deburring precision miniature parts , 1979 .

[9]  Sung-Lim Ko,et al.  Development of Drill Geometry for Burr Minimization In Drilling , 2003 .

[10]  William G. Cochran,et al.  Experimental Designs, 2nd Edition , 1950 .

[11]  David Dornfeld,et al.  Finite element analysis of drilling burr minimization with a backup material , 1998 .

[12]  S. S. Pande,et al.  Investigations on reducing burr formation in drilling , 1986 .

[13]  David Dornfeld,et al.  Influence of Exit Surface Angle on Drilling Burr Formation , 2003 .

[14]  T.-R. Lin Cutting Behaviour Using Variable Feed and Variable Speed when Drilling Stainless Steel with TiN-Coated Carbide Drills , 2002 .

[15]  David Dornfeld,et al.  Burr Formation in Drilling Miniature Holes , 1997 .

[16]  A. Sugawara,et al.  Effect of workpiece structure on burr formation in micro-drilling , 1982 .

[17]  Albert J. Shih,et al.  Light emission, chip morphology, and burr formation in drilling the bulk metallic glass , 2005 .

[18]  David Dornfeld,et al.  Acoustic Emission Feedback for Precision Deburring , 1992 .

[19]  Laroux K. Gillespie Deburring Technology for Improved Manufacturing , 1981 .

[20]  T. R. Lin,et al.  Improvement of Tool Life and Exit Burr using Variable Feeds when Drilling Stainless Steel with Coated Drills , 2000 .