Sulfation of potassium-based lean NOx trap while cycling between lean and rich conditions: I. Microreactor study

Abstract Exposure of Pt/K/Al 2 O 3 to 15 ppm SO 2 reduces the NO x activity at 200, 300, and 400 °C at significantly different rates—1.5, 8.5, and 18.0 μmol NO x /(h g cat ), respectively. During the initial sulfation, NO x conversion is directly linked to lean phase storage capacity, and sulfation does not impact the reduction kinetics since the amount of unconverted NO x was constant or decreased with increasing sulfation time. A portion of sulfur stored at 200 °C desorbs upon mild heating to 400 °C while cycling between lean and rich conditions. This apparently is a result of sulfur being released from Al 2 O 3 ; however, performance is not significantly recovered as much of the sulfur is re-adsorbed on the K-phase. This is apparent from analysis of the NO x storage and release profiles. Additional analysis of these profiles suggests that SO 2 initially adsorbs near Pt before interacting with other sites further away from Pt at 300 °C. At 400 °C, it appears that SO 2 either preferentially adsorbs near Pt and then quickly diffuses along the surface to other less proximal sites, or it directly adsorbs on sites further away from Pt. De-sulfurization up to 800 °C using a temperature programmed reduction (TPR) procedure and rich conditions with both CO 2 and H 2 O restored 73–94% of the LNT performance at 300 and 400 °C. However, the recovered performance measured at 200 °C was only 34–49% of the original NO x reduction activity. H 2 S and SO 2 were the primary de-sulfurization products with H 2 S having a maximum release between 690 and 755 °C, while SO 2 had a peak release between 770 and 785 °C. The sulfation temperature does not have a significant impact on the recovered performance, the de-sulfurization products or the sulfur release temperature.

[1]  E. Tronconi,et al.  On the dynamic behavior of “NOx-storage/reduction” Pt–Ba/Al2O3 catalyst , 2002 .

[2]  P. Schmitz,et al.  NO and NO2 Adsorption on Barium Oxide: Model Study of the Trapping Stage of NOx Conversion via Lean NOx Traps , 2002 .

[3]  Ja Hun Kwak,et al.  Effect of barium loading on the desulfation of Pt-BaO/Al2O3 studied by H2 TPRX, TEM, sulfur K-edge XANES, and in situ TR-XRD. , 2006, The journal of physical chemistry. B.

[4]  P. Gilot,et al.  Experimental and mechanistic study of NOx adsorption over NOx trap catalysts , 1999 .

[5]  G. Graham,et al.  A NOx trap for low-temperature lean-burn-engine applications , 2007 .

[6]  Erik Fridell,et al.  Influence of the type of reducing agent (H2, CO, C3H6 and C3H8) on the reduction of stored NOX in a Pt/BaO/Al2O3 model catalyst , 2004 .

[7]  G. Djéga-Mariadassou,et al.  NOx storage on barium-containing three-way catalyst in the presence of CO2 , 2001 .

[8]  M. Daturi,et al.  Comparison between a Pt–Rh/Ba/Al2O3 and a newly formulated NOX-trap catalysts under alternate lean–rich flows , 2004 .

[9]  E. Fridell,et al.  Investigations of sulphur deactivation of NOx storage catalysts: influence of sulphur carrier and exposure conditions , 2002 .

[10]  A. E. O'Neill,et al.  In Situ UV Raman Study of the NOx Trapping and Sulfur Poisoning Behavior of Pt/Ba/γ-Al2O3 Catalysts , 2002 .

[11]  D. Barton Smith,et al.  Quantified NOx adsorption on Pt/K/gamma-Al2O3 and the effects of CO2 and H2O , 2005 .

[12]  Do Heui Kim,et al.  Water-induced bulk Ba(NO3)2 formation from NO2 exposed thermally aged BaO/Al2O3 , 2007 .

[13]  Todd J. Toops,et al.  Effect of engine-based thermal aging on surface morphology and performance of Lean NOx Traps , 2007 .

[14]  D. Barton Smith,et al.  NOx adsorption on Pt/K/Al2O3 , 2006 .

[15]  E. Fridell,et al.  Sulfur deactivation of NOx storage catalysts: influence of exposure conditions and noble metal , 2003 .

[16]  Erik Fridell,et al.  Sulphur dioxide interaction with NOx storage catalysts , 1999 .

[17]  James A. Anderson,et al.  Influence of reductant on the regeneration of SO2-poisoned Pt/Ba/Al2O3 NOx storage and reduction catalyst , 2004 .

[18]  E. Tronconi,et al.  NOx Storage Reduction over PtBa/γ-Al2O3 Catalyst , 2001 .

[19]  M. Patterson,et al.  The storage of nitrogen oxides on alumina-supported barium oxide , 2002 .

[20]  G. Ghiotti,et al.  FT-IR and TPD investigation of the NOx storage properties of BaO/Al2O3 and Pt-BaO/Al2O3 catalysts , 2001 .

[21]  Erik Fridell,et al.  Mean field modelling of NOx storage on Pt/BaO/Al2O3 , 2002 .

[22]  Vr Vikrant Gangwal,et al.  Model for NOx storage/reduction in the presence of CO2 on a Pt–Ba/γ-Al2O3 catalyst , 2007 .

[23]  Philip Gerald Blakeman,et al.  The Use of NOx Adsorber Catalysts on Diesel Engines , 2004 .

[24]  E. Tronconi,et al.  New insights in the NOx reduction mechanism with H2 over Pt–Ba/γ-Al2O3 lean NOx trap catalysts under near-isothermal conditions , 2006 .

[25]  D. Duprez,et al.  A study of the deactivation by sulfur and regeneration of a model NSR Pt/Ba/Al2O3 catalyst , 2005 .

[26]  K. Yokota,et al.  Effect of periodic operation over Pt catalysts in simulated oxidizing exhaust gas , 1998 .

[27]  Philippe Bazin,et al.  Studying the NOx-trap mechanism over a Pt-Rh/Ba/Al2O3 catalyst by operando FT-IR spectroscopy , 2003 .

[28]  Stephen Poulston,et al.  Regeneration of NOx trap catalysts , 2003 .

[29]  C. Daw,et al.  Microkinetic Modeling of Lean NOx Trap Chemistry under Reducing Conditions , 2008 .

[30]  Xingang Li,et al.  A Study on the Properties and Mechanisms for NOx Storage Over Pt/BaAl2O4-Al2O3 Catalyst , 2003 .

[31]  Todd J. Toops,et al.  Effect of Ceria on the Storage and Regeneration Behavior of a Model Lean NOx Trap Catalyst , 2007 .

[32]  Koji Yokota,et al.  The new concept 3-way catalyst for automotive lean-burn engine: NOx storage and reduction catalyst , 1996 .

[33]  W. Epling,et al.  Overview of the Fundamental Reactions and Degradation Mechanisms of NOx Storage/Reduction Catalysts , 2004 .

[34]  Todd J. Toops,et al.  Quantification of the in situ DRIFT spectra of Pt/K/γ-A12O3 NOx adsorber catalysts , 2005 .

[35]  W. Schneider,et al.  Thermal decomposition of dispersed and bulk-like NOx species in model NOx trap materials , 2005 .

[36]  Pio Forzatti,et al.  NOx adsorption study over Pt-Ba/alumina catalysts: FT-IR and pulse experiments , 2004 .

[37]  A. Stakheev,et al.  Combined XPS and TPR study of sulfur removal from a Pt/BaO/Al2O3 NOx storage reduction catalyst , 2007 .

[38]  M. Konsolakis,et al.  Strong promotional effects of Li, K, Rb and Cs on the Pt-catalysed reduction of NO by propene , 2001 .

[39]  E. Fridell,et al.  NOx storage in barium-containing catalysts , 1999 .

[40]  Pio Forzatti,et al.  STUDY OF THE EFFECT OF BA LOADING FOR CATALYTIC ACTIVITY OF PT–BA/AL2O3 MODEL CATALYSTS , 2004 .

[41]  E. Fridell,et al.  Model Studies of NOx Storage and Sulphur Deactivation of NOx Storage Catalysts , 2001 .

[42]  E. Fridell,et al.  Sulfur deactivation of Pt/SiO2, Pt/BaO/Al2O3, and BaO/Al2O3 NOx storage catalysts: Influence of SO2 exposure conditions , 2005 .