The impact of calcium sulfate and inert solids accumulation in post-combustion calcium looping systems

Abstract Postcombustion CO2 capture by calcium looping (CaL) is being rapidly developed for coal combustion applications. This work discusses the impact of the accumulation of CaSO4 and other inert solids on CO2 capture efficiency and the overall CaL process performance. Several process configurations are considered, and the mass and energy balances and an updated carbonator reactor model are solved for each configuration. The minimum fresh sorbent requirements for sustaining a certain level of CO2 capture efficiency are quantified as well as the effects of an increase in the make-up flow. It was found that the main effect on the CaL process is produced by the sulfur present in the coal fed to the calciner and in the flue gas entering the carbonator. For a typical set of operating conditions it was calculated that the deactivating effect caused by an increase of 0.5% in the sulfur content with respect to a reference coal (low ash content) fed to the calciner is similar to the effect caused by the accumulation of inerts when using a coal with 15% more ash.

[1]  Bert Metz,et al.  Carbon Dioxide Capture and Storage , 2005 .

[2]  By Vlatko Materić,et al.  Effect of repeated steam hydration reactivation on CaO-based sorbents for CO2 capture. , 2010, Environmental science & technology.

[3]  Luis M. Romeo,et al.  Reduction of greenhouse gas emissions by integration of cement plants, power plants, and CO2 capture systems , 2011 .

[4]  Vasilije Manovic,et al.  Steam hydration of sorbents from a dual fluidized bed CO2 looping cycle reactor , 2008 .

[5]  E. J. Anthony,et al.  Fluidized bed combustion systems integrating CO2 capture with CaO. , 2005, Environmental science & technology.

[6]  B. Metz IPCC special report on carbon dioxide capture and storage , 2005 .

[7]  Borja Arias,et al.  The Effect of Steam on the Fast Carbonation Reaction Rates of CaO , 2012 .

[8]  Borja Arias,et al.  Post-combustion calcium looping process with a highly stable sorbent activity by recarbonation , 2012 .

[9]  A. Sánchez-Biezma,et al.  Postcombustion CO2 capture with CaO. Status of the technology and next steps towards large scale demonstration , 2011 .

[10]  Liang-Shih Fan,et al.  Investigation of High-Temperature Steam Hydration of Naturally Derived Calcium Oxide for Improved Carbon Dioxide Capture Capacity over Multiple Cycles , 2012 .

[11]  Robin W. Hughes,et al.  Improved Long-Term Conversion of Limestone-Derived Sorbents for In Situ Capture of CO2 in a Fluidized Bed Combustor , 2004 .

[12]  Yongping Yang,et al.  Integration and evaluation of a power plant with a CaO-based CO2 capture system , 2010 .

[13]  J. C. Abanades,et al.  Modelling of a fluidized bed carbonator reactor to capture CO2 from a combustion flue gas , 2009 .

[14]  Jochen Ströhle,et al.  Carbonate looping process simulation using a 1D fluidized bed model for the carbonator , 2011 .

[15]  John R. Grace,et al.  Simultaneous CO2/SO2 Capture Characteristics of Three Limestones in a Fluidized-Bed Reactor , 2006 .

[16]  Eric Croiset,et al.  Process analysis of CO2 capture from flue gas using carbonation/calcination cycles , 2008 .

[17]  Liang-Shih Fan,et al.  Activation Strategies for Calcium-Based Sorbents for CO2 Capture: A Perspective , 2012 .

[18]  Nicholas H. Florin,et al.  Influence of high-temperature steam on the reactivity of CaO sorbent for CO₂ capture. , 2012, Environmental science & technology.

[19]  Craig Hawthorne,et al.  Hydrodynamic analysis of a 10 kWth Calcium Looping Dual Fluidized Bed for post-combustion CO2 capture , 2010 .

[20]  Craig Hawthorne,et al.  Simulation of the carbonate looping power cycle , 2009 .

[21]  V. Manović,et al.  Sequential SO2/CO2 capture enhanced by steam reactivation of a CaO-based sorbent , 2008 .

[22]  P. Fennell,et al.  Regeneration of sintered limestone sorbents for the sequestration of CO2 from combustion and other systems , 2007 .

[23]  Mónica Alonso,et al.  Sulfation of CaO Particles in a Carbonation/Calcination Loop to Capture CO2 , 2008 .

[24]  M. E. Diego,et al.  Modeling the solids circulation rates and solids inventories of an interconnected circulating fluidized bed reactor system for CO2 capture by calcium looping , 2012 .

[25]  J. C. Abanades,et al.  Heat requirements in a calciner of CaCO3 integrated in a CO2 capture system using CaO , 2008 .

[26]  Paul S. Fennell,et al.  The calcium looping cycle for large-scale CO2 capture , 2010 .

[27]  L. Romeo,et al.  Integration of Carbonate CO2 Capture Cycle and Coal-Fired Power Plants. A Comparative Study for Different Sorbents , 2010 .

[28]  Juan Carlos Abanades,et al.  Integration of a Ca looping system for CO2 capture in existing power plants , 2011 .

[29]  T. Shimizu,et al.  A twin fluid-bed reactor for removal of CO2 from combustion processes , 1999 .

[30]  L. Romeo,et al.  Optimizing make-up flow in a CO2 capture system using CaO , 2009 .

[31]  John R. Grace,et al.  Removal of CO2 by Calcium-Based Sorbents in the Presence of SO2 , 2007 .

[32]  John R. Grace,et al.  SO2 Removal and CO2 Capture by Limestone Resulting from Calcination/Sulfation/Carbonation Cycles , 2005 .

[33]  Matteo C. Romano,et al.  Coal-fired power plant with calcium oxide carbonation for postcombustion CO2 capture , 2009 .

[34]  Borja Arias,et al.  Effect of sorbent hydration on the average activity of CaO in a Ca-looping system , 2010 .

[35]  Juan Carlos Abanades,et al.  Average activity of CaO particles in a calcium looping system , 2010 .

[36]  Paul S. Fennell,et al.  The Calcium Looping Cycle for CO2 Capture from Power Generation, Cement Manufacture and Hydrogen Production , 2012 .

[37]  A. Sánchez-Biezma,et al.  Oxyfuel carbonation/calcination cycle for low cost CO2 capture in existing power plants , 2008 .

[38]  Jochen Ströhle,et al.  Design and operation of a 1 MWth carbonate and chemical looping CCS test rig , 2011 .

[39]  Craig Hawthorne,et al.  CO2 capture with CaO in a 200 kWth dual fluidized bed pilot plant , 2011 .

[40]  Fabio Montagnaro,et al.  Attrition of Limestone During Fluidized Bed Calcium Looping Cycles for CO2 Capture , 2012 .

[41]  Borja Arias,et al.  Experimental Validation of the Calcium Looping CO2 Capture Process with Two Circulating Fluidized Bed Carbonator Reactors , 2011 .

[42]  J. C. Abanades,et al.  Experimental investigation of a circulating fluidized‐bed reactor to capture CO2 with CaO , 2011 .

[43]  Vasilije Manovic,et al.  Steam reactivation of spent CaO-based sorbent for multiple CO2 capture cycles. , 2007, Environmental science & technology.

[44]  J. Carlos Abanades,et al.  CO2 Capture Capacity of CaO in Long Series of Carbonation/Calcination Cycles , 2006 .