Laser Welding under Vacuum: A Review

Laser welding has been widely used in various industry fields. In order to further alter and broaden its applicability, a novel technology of laser welding under vacuum is introduced. The combination of high power laser and low ambient pressure provides an excellent welding performance and quality. In this paper, an overview on laser welding under vacuum is presented. It begins with a short introduction about the research status of laser welding under vacuum. Next, the equipment of laser welding under vacuum is introduced. Then, the fundamental phenomena of laser welding under vacuum, including penetration depth, weld geometry, plasma plume, molten pool and keyhole behaviors, are summarized in detail. Finally, the applications and prospects of laser welding under vacuum are proposed.

[1]  J. Powers,et al.  Local vacuum electron beam welding for pressure vessel applications , 2015 .

[2]  R. P. Martukanitz,et al.  A critical review of laser beam welding , 2005, SPIE LASE.

[3]  Remy Fabbro,et al.  Experimental study of continuous CO2 laser welding at subatmospheric pressures , 1995 .

[4]  Yan-bin Chen,et al.  Effect of ambient pressure on interaction between laser radiation and plasma plume in fiber laser welding , 2017 .

[5]  S. Nielsen High Power Laser Hybrid Welding – Challenges and Perspectives , 2015 .

[6]  S. Katayama Handbook of laser welding technologies , 2013 .

[7]  S. Katayama,et al.  Effect of weakly ionised plasma on penetration of stainless steel weld produced with ultra high power density fibre laser , 2008 .

[8]  S. Katayama,et al.  High quality welding of stainless steel with 10 kW high power fibre laser , 2009 .

[9]  S. Jakobs,et al.  Laser beam welding in mobile vacuum , 2017 .

[10]  F. Lu,et al.  Effect of subatmospheric pressure on plasma plume in fiber laser welding , 2015 .

[11]  S. Katayama,et al.  Development of Deep Penetration Welding Technology with High Brightness Laser under Vacuum , 2011 .

[12]  Flemming Ove Olsen,et al.  Review of laser hybrid welding , 2005 .

[13]  Peter Berger,et al.  The effect of plasma formation on beam focusing in deep penetration welding with CO2 lasers , 1995 .

[14]  F. Lu,et al.  Dynamic coupling between molten pool and metallic vapor ejection for fiber laser welding under subatmospheric pressure , 2016 .

[15]  V. Belenkiy,et al.  Benefits And Prospects Of Laser Welding Application In Vacuum , 2016 .

[16]  W. Wallace,et al.  Research and Progress in Laser Welding of Wrought Aluminum Alloys. I. Laser Welding Processes , 2003 .

[17]  Christian Börner,et al.  Influence of ambient pressure on spattering and weld seam quality in laser beam welding with the solid-state laser , 2011 .

[18]  Seiji Katayama,et al.  Visualization of refraction and attenuation of near-infrared laser beam due to laser-induced plume , 2009 .

[19]  S. Jakobs,et al.  Welding with the Laser Beam in Vacuum: Close-to-production test series for the vehicle industry , 2015 .

[20]  M. Allmen Laser-beam interactions with materials , 1987 .

[21]  Seiji Katayama,et al.  Effect of vacuum on penetration and defects in laser welding , 2001 .

[22]  S. Jakobs,et al.  Laser beam welding in vacuum of thick plate structural steel , 2013 .

[23]  S. Jakobs,et al.  Laser beam welding under vacuum of high grade materials , 2016, Welding in the World.

[24]  M. F. Zaeh,et al.  An automated path planning system for a robot with a laser scanner for remote laser cutting and welding , 2012, 2012 IEEE International Conference on Mechatronics and Automation.

[25]  Uwe Reisgen,et al.  Laser beam welding in vacuum – A process variation in comparison with electron beam welding , 2010 .

[26]  U. Dilthey,et al.  Laser welding with filler wire , 1995 .

[27]  M. Rethmeier,et al.  Mobile Vacuum in Pocket Format Mobile local low-pressure cap for high power laser beam welding of thick materials , 2015 .

[28]  M. Rethmeier,et al.  Plume attenuation of laser radiation during high power fiber laser welding , 2011 .

[29]  Uwe Reisgen,et al.  Vacuum fiber-fiber coupler , 2017, LASE.

[30]  Xinjin Cao,et al.  A review of laser welding techniques for magnesium alloys , 2006 .

[31]  U. Reisgen,et al.  Welding of thick plate copper with laser beam welding under vacuum , 2017 .

[32]  Uwe Reisgen,et al.  Laserstrahlschweißen im Vakuum: Erweiterung der Einsatzmöglichkeiten für den Dickblechbereich , 2015 .

[33]  S. Katayama,et al.  Reduced pressure laser welding of thick section structural steel , 2015 .

[34]  R. Fabbro,et al.  Analysis of the physical processes occurring during deep penetration laser welding under reduced pressure , 2016 .

[35]  Remy Fabbro,et al.  Explanation of penetration depth variation during laser welding under variable ambient pressure , 2015 .

[36]  S. Katayama,et al.  Deep Penetration Welding of Thick Section Steels with 10 kW Fiber Laser , 2009 .

[37]  M. Allmen,et al.  Laser-beam interactions with materials : physical principles and applications , 1987 .

[38]  Nobuyuki Abe,et al.  Fundamental Phenomena in High Power CO_2 Laser (Report II) : Vacuum Laser Welding(Welding Physics, Process & Instrument) , 1985 .

[39]  Ming Gao,et al.  Weld formation mechanism of fiber laser oscillating welding of austenitic stainless steel , 2015 .

[40]  X. Shao,et al.  3D transient multiphase model for keyhole, vapor plume, and weld pool dynamics in laser welding including the ambient pressure effect , 2015 .

[41]  Uwe Reisgen,et al.  Sound Welding of Copper: Laser Beam Welding in Vacuum☆ , 2016 .

[42]  Seiji Katayama,et al.  Deep Penetration Welding with High-Power Laser under Vacuum † , 2011 .

[43]  Gunther Reinhart,et al.  A programming system for robot-based remote-laser-welding with conventional optics , 2008 .

[44]  Christian Börner,et al.  Process characteristics of laser beam welding at reduced ambient pressure , 2013, Photonics West - Lasers and Applications in Science and Engineering.

[45]  Michael Rethmeier,et al.  Welding with High-power Lasers: Trends and Developments☆ , 2016 .

[46]  Y. B. Chen,et al.  Comparative study on laser welding characteristics of aluminium alloy under atmospheric and subatmospheric pressures , 2014 .

[47]  M. Węglowski,et al.  Electron beam welding – Techniques and trends – Review , 2016 .

[48]  The Effect of Reduced Pressure on Laser Keyhole Weld Porosity and Weld Geometry in Commercially Pure Titanium and Nickel Laser welds made in vacuum penetrate four times deeper than welds in atmosphere , 2016 .

[49]  Michael Rethmeier,et al.  PA position full penetration high power laser beam welding of up to 30 mm thick AlMg3 plates using electromagnetic weld pool support , 2012 .

[50]  Antti Salminen,et al.  Effects of filler wire feed on the efficiency of laser welding , 2003, International Congress on Laser Advanced Materials Processing.

[51]  A. Salminen,et al.  Effect of wire feed position on laser welding with filler wire , 2003 .

[52]  K. Yousuke,et al.  Effect of reduced pressure atmosphere on weld geometry in partial penetration laser welding of stainless steel and aluminium alloy with high power and high brightness laser , 2014 .

[53]  P. Shcheglov Study of Vapour-Plasma Plume during High Power Fiber Laser Beam Infl uence on Metals , 2012 .