Solar thermoelectric generators fabricated on a silicon-on-insulator substrate

Solar thermal power generation is an attractive electricity generation technology as it is environment-friendly, has the potential for increased efficiency, and has high reliability. The design, modelling, and evaluation of solar thermoelectric generators (STEGs) fabricated on a silicon-on-insulator substrate are presented in this paper. Solar concentration is achieved by using a focusing lens to concentrate solar input onto the membrane of the STEG. A thermal model is developed based on energy balance and heat transfer equations using lumped thermal conductances. This thermal model is shown to be in good agreement with actual measurement results. For a 1 W laser input with a spot size of 1 mm, a maximum open-circuit voltage of 3.06 V is obtained, which translates to a temperature difference of 226 °C across the thermoelements and delivers 25 µW of output power under matched load conditions. Based on solar simulator measurements, a maximum TEG voltage of 803 mV was achieved by using a 50.8 mm diameter plano-convex lens to focus solar input to a TEG with a length of 1000 µm, width of 15 µm, membrane diameter of 3 mm, and 114 thermocouples. This translates to a temperature difference of 18 °C across the thermoelements and an output power under matched load conditions of 431 nW.This paper demonstrates that by utilizing a solar concentrator to focus solar radiation onto the hot junction of a TEG, the temperature difference across the device is increased; subsequently improving the TEG's efficiency. By using materials that are compatible with standard CMOS and MEMS processes, integration of solar-driven TEGs with on-chip electronics is seen to be a viable way of solar energy harvesting where the resulting microscale system is envisioned to have promising applications in on-board power sources, sensor networks, and autonomous microsystems.

[1]  David J. Singh,et al.  Analysis of the thermoelectric properties of n-type ZnO , 2011 .

[2]  M. Ferri,et al.  Thermoelectric Materials in MEMS and NEMS: A Review , 2011 .

[3]  C. Trautmann,et al.  Towards a nanostructured thermoelectric generator using ion-track lithography , 2008 .

[4]  M. Dresselhaus,et al.  Structure study of bulk nanograined thermoelectric bismuth antimony telluride. , 2009, Nano letters.

[5]  Bo Yu,et al.  Thermoelectric energy conversion using nanostructured materials , 2011, Defense + Commercial Sensing.

[6]  Lauryn L. Baranowski,et al.  Concentrated solar thermoelectric generators , 2012 .

[7]  Mizue Mizoshiri,et al.  Thin-Film Thermoelectric Modules for Power Generation Using Focused Solar Light , 2012, Journal of Electronic Materials.

[8]  A. Weidenkaff,et al.  Nanostructured Complex Cobalt Oxides as Potential Materials for Solar Thermoelectric Power Generators , 2005 .

[9]  Heng Wang,et al.  Convergence of electronic bands for high performance bulk thermoelectrics , 2011, Nature.

[10]  Maria Telkes,et al.  Solar Thermoelectric Generators , 1954 .

[11]  A. Majumdar Thermoelectricity in Semiconductor Nanostructures , 2004, Science.

[12]  Zhifeng Ren,et al.  Enhancement of Thermoelectric Figure‐of‐Merit by a Bulk Nanostructuring Approach , 2010 .

[13]  M. Strasser,et al.  Micromachined CMOS thermoelectric generators as on-chip power supply , 2004 .

[14]  Rajendra Dahal,et al.  Thermoelectric Properties of In0.3Ga0.7N Alloys , 2009 .

[15]  P. Ziółkowski,et al.  Fabrication of High-Temperature-Stable Thermoelectric Generator Modules Based on Nanocrystalline Silicon , 2014, Journal of Electronic Materials.

[16]  Jing Liu,et al.  Recent advances in direct solar thermal power generation , 2009 .

[17]  Holger Kleinke,et al.  New bulk Materials for Thermoelectric Power Generation: Clathrates and Complex Antimonides† , 2010 .

[18]  Richard G. Blair,et al.  Nanostructured Bulk Silicon as an Effective Thermoelectric Material , 2009 .

[19]  G. J. Snyder,et al.  Development of high efficiency segmented thermoelectric unicouples , 2001, Proceedings ICT2001. 20 International Conference on Thermoelectrics (Cat. No.01TH8589).

[20]  A. Majumdar,et al.  Enhanced thermoelectric performance of rough silicon nanowires , 2008, Nature.

[21]  G. J. Snyder,et al.  Application of the compatibility factor to the design of segmented and cascaded thermoelectric generators , 2004 .

[22]  Z. Dashevsky,et al.  The search for mechanically stable PbTe based thermoelectric materials , 2008 .

[23]  J. Fleurial,et al.  Zn-Sb alloys for thermoelectric power generation , 1996, IECEC 96. Proceedings of the 31st Intersociety Energy Conversion Engineering Conference.

[24]  R. Venkatasubramanian,et al.  Thin-film thermoelectric devices with high room-temperature figures of merit , 2001, Nature.

[25]  Chengkuo Lee,et al.  Characterization of heavily doped polysilicon films for CMOS-MEMS thermoelectric power generators , 2009 .

[26]  Faiz Salleh,et al.  Influence of heavy doping on Seebeck coefficient in silicon-on-insulator , 2010 .

[27]  Luigi Fortuna,et al.  Development of autonomous, mobile micro-electro-mechanical devices , 2002, 2002 IEEE International Symposium on Circuits and Systems. Proceedings (Cat. No.02CH37353).

[28]  Faiz Salleh,et al.  Seebeck Coefficient of Ultrathin Silicon-on-Insulator Layers , 2009 .

[29]  Hohyun Lee,et al.  Enhanced thermoelectric figure of merit in nanostructured n-type silicon germanium bulk alloy , 2008 .

[30]  Gang Chen,et al.  High-performance flat-panel solar thermoelectric generators with high thermal concentration. , 2011, Nature materials.

[31]  Richard Ewell,et al.  New materials and devices for thermoelectric applications , 1997, IECEC-97 Proceedings of the Thirty-Second Intersociety Energy Conversion Engineering Conference (Cat. No.97CH6203).

[32]  David Michael Rowe,et al.  THERMOELECTRIC WASTE HEAT RECOVERY AS A RENEWABLE ENERGY SOURCE , 2006 .

[33]  Enrique Maciá,et al.  Compatibility factor of segmented thermoelectric generators based on quasicrystalline alloys , 2004 .

[34]  Neil Savage Photon recycling breaks solar power record , 2011 .

[35]  Rajeev J. Ram,et al.  Solar Thermoelectric Generator for Micropower Applications , 2009, Journal of Electronic Materials.

[36]  Zhifeng Ren,et al.  Theoretical studies on the thermoelectric figure of merit of nanograined bulk silicon , 2010 .

[37]  Wei Wang,et al.  A new type of low power thermoelectric micro-generator fabricated by nanowire array thermoelectric material , 2005 .

[38]  I. Knezevic,et al.  Ultrascaled Silicon Nanowires as Efficient Thermoelectric Materials , 2009, 2009 13th International Workshop on Computational Electronics.

[39]  Huaidong Jiang,et al.  Progress in skutterudite-based thermoelectric materials , 2001, Proceedings ICT2001. 20 International Conference on Thermoelectrics (Cat. No.01TH8589).

[40]  David J. Singh,et al.  Thermoelectrics: Nanostructuring and more. , 2008, Nature materials.

[41]  Joo-Hyoung Lee,et al.  Nanoporous Si as an efficient thermoelectric material. , 2008, Nano letters.

[42]  G. J. Snyder,et al.  Enhancement of Thermoelectric Efficiency in PbTe by Distortion of the Electronic Density of States , 2008, Science.

[43]  Shang Da-Shang,et al.  Resistance switching in oxides with inhomogeneous conductivity , 2013, 1304.3290.

[44]  Gang Chen,et al.  Bulk nanostructured thermoelectric materials: current research and future prospects , 2009 .