A framework for big data driven process analysis and optimization for additive manufacturing

This paper aims to present an overall framework of big data-based analytics to optimize the production performance of additive manufacturing (AM) process.,Four components, namely, big data application, big data sensing and acquisition, big data processing and storage, model establishing, data mining and process optimization were presented to comprise the framework. Key technologies including the big data acquisition and integration, big data mining and knowledge sharing mechanism were developed for the big data analytics for AM.,The presented framework was demonstrated by an application scenario from a company of three-dimensional printing solutions. The results show that the proposed framework benefited customers, manufacturers, environment and even all aspects of manufacturing phase.,This study only proposed a framework, and did not include the realization of the algorithm for data analysis, such as association, classification and clustering.,The proposed framework can be used to optimize the quality, energy consumption and production efficiency of the AM process.,This paper introduces the concept of big data in the field of AM. The proposed framework can be used to make better decisions based on the big data during manufacturing process.

[1]  Jairo R. Montoya-Torres,et al.  Making real progress toward more sustainable societies using decision support models and tools: introduction to the special volume , 2015 .

[2]  Berend Denkena,et al.  Data mining approach for knowledge-based process planning , 2014 .

[3]  Erik Hofmann,et al.  Big data and supply chain decisions: the impact of volume, variety and velocity properties on the bullwhip effect , 2017, Int. J. Prod. Res..

[4]  D. Dimitrov,et al.  Advances in three dimensional printing – state of the art and future perspectives , 2006 .

[5]  Kazim Sari,et al.  Exploring the impacts of radio frequency identification (RFID) technology on supply chain performance , 2010, Eur. J. Oper. Res..

[6]  Dimitris Kiritsis,et al.  Research issues on product lifecycle management and information tracking using smart embedded systems , 2003, Adv. Eng. Informatics.

[7]  Suk-Hwan Suh,et al.  An architecture for ubiquitous product life cycle support system and its extension to machine tools with product data model , 2009 .

[8]  Dimitris Kiritsis,et al.  A framework for RFID applications in product lifecycle management , 2009, Int. J. Comput. Integr. Manuf..

[9]  G. Tapia,et al.  A Review on Process Monitoring and Control in Metal-Based Additive Manufacturing , 2014 .

[10]  Alexandru Adrian Tole,et al.  Big Data Challenges , 2013 .

[11]  Namchul Do,et al.  Integration of design and manufacturing data to support personal manufacturing based on 3D printing services , 2017 .

[12]  Lei Ren,et al.  Customized production based on distributed 3D printing services in cloud manufacturing , 2016 .

[13]  Chee Kai Chua,et al.  A novel 3D printing method for cell alignment and differentiation , 2015 .

[14]  S. Maidin,et al.  Feasibility Study of Additive Manufacturing Technology Implementation in Malaysian Automotive Industry Using Analytic Hierarchy Process , 2014 .

[15]  Malin Song,et al.  How would big data support societal development and environmental sustainability? Insights and practices , 2017 .

[16]  Jairo R. Montoya-Torres,et al.  Decision-support models and tools for helping to make real progress to more sustainable societies , 2013 .

[17]  You-Shyang Chen,et al.  Extracting performance rules of suppliers in the manufacturing industry: an empirical study , 2011, Journal of Intelligent Manufacturing.

[18]  Chung-Hung Huang Continued Evolution of Automated Manufacturing – Cloud-Enabled Digital Manufacturing , 2015 .

[19]  Dimitris Kiritsis,et al.  System architecture for closed-loop PLM , 2007, Int. J. Comput. Integr. Manuf..

[20]  S. Fawcett,et al.  Supply Chain Game Changers — Mega, Nano, and Virtual Trends — And Forces that Impede Supply Chain Design (i.e., Building a Winning Team) , 2014 .

[21]  Michael F. Zaeh,et al.  Powder-bed-based 3D-printing of function integrated parts , 2015 .

[22]  Paul Witherell,et al.  TOWARDS AN INTEGRATED DATA SCHEMA DESIGN FOR ADDITIVE MANUFACTURING: CONCEPTUAL MODELING , 2015 .

[23]  Lidong Lidong,et al.  Additive Manufacturing and Big Data , 2016 .

[24]  Yongsheng Ma,et al.  Product lifecycle management in aviation maintenance, repair and overhaul , 2008, Comput. Ind..

[25]  Yang Liu,et al.  Avionics system unified lifecycle model architecting and application , 2014, 2014 IEEE/AIAA 33rd Digital Avionics Systems Conference (DASC).

[26]  Yunhao Liu,et al.  Big Data: A Survey , 2014, Mob. Networks Appl..

[27]  Fei Tao,et al.  Big Data in product lifecycle management , 2015, The International Journal of Advanced Manufacturing Technology.

[28]  Timo Ahvenlampi,et al.  FAULT TOLERANT CONTROL APPLICATION FOR CONTINUOUS KRAFT PULPING PROCESS , 2006 .

[29]  Inci Batmaz,et al.  A review of data mining applications for quality improvement in manufacturing industry , 2011, Expert Syst. Appl..

[30]  Amir Esmailpour,et al.  A Hybrid Data Center Architecture for Big Data , 2016, Big Data Res..

[31]  Niklas Sandler,et al.  Printing and Additive Manufacturing , 2019, AAPS PharmSciTech.

[32]  Jian fei Chen,et al.  Mechanical Properties of Structures 3D-Printed With Cementitious Powders , 2015, 3D Concrete Printing Technology.

[33]  Yingfeng Zhang,et al.  Real-time information capturing and integration framework of the internet of manufacturing things , 2015, Int. J. Comput. Integr. Manuf..

[34]  Dimitris Kiritsis,et al.  Modelling for product information tracking and feedback via wireless technology in closed-loop supply chains , 2009, Int. J. Comput. Integr. Manuf..

[35]  G. Miragliotta,et al.  Energy management based on Internet of Things: practices and framework for adoption in production management , 2015 .

[36]  Jun-Geol Baek,et al.  An Intelligent Manufacturing Process Diagnosis System Using Hybrid Data Mining , 2006, ICDM.

[37]  Zhang Sumei Total object unified model driven architecture of product lifecycle management , 2011 .

[38]  Ying Liu,et al.  Agent and Cyber-Physical System Based Self-Organizing and Self-Adaptive Intelligent Shopfloor , 2017, IEEE Transactions on Industrial Informatics.

[39]  Zongwei Luo,et al.  RFID-enabled tracking in flexible assembly line , 2010 .

[40]  Yuran Jin,et al.  Partner Choice of Supply Chain Based on 3d Printing and Big Data , 2013 .

[41]  Yingfeng Zhang,et al.  A big data analytics architecture for cleaner manufacturing and maintenance processes of complex products , 2017 .

[42]  Benjamin T. Hazen,et al.  Data quality for data science, predictive analytics, and big data in supply chain management: An introduction to the problem and suggestions for research and applications , 2014 .

[43]  Toly Chen,et al.  Feasibility Evaluation and Optimization of a Smart Manufacturing System Based on 3D Printing: A Review , 2017, Int. J. Intell. Syst..

[44]  Chee Kai Chua,et al.  The potential to enhance membrane module design with 3D printing technology , 2016 .

[45]  Sanjay Ghemawat,et al.  MapReduce: Simplified Data Processing on Large Clusters , 2004, OSDI.

[46]  Angappa Gunasekaran,et al.  The impact of big data on world-class sustainable manufacturing , 2015, The International Journal of Advanced Manufacturing Technology.

[47]  Craig Partridge,et al.  All-Optical Computing and All-Optical Networks are Dead , 2009, ACM Queue.

[48]  Matthew Roy,et al.  The effect of the weld fusion zone shape on residual stress in submerged arc welding , 2016, The International Journal of Advanced Manufacturing Technology.

[49]  Adam Jacobs,et al.  The pathologies of big data , 2009, Commun. ACM.