Robust optimization of a flexible rotor-bearing system using the Campbell diagram

The aim of this work is to propose a methodology to optimize the performance of a flexible rotor-bearing system taking into account parameter uncertainties. The idea of the optimization problem is to find the values of a set of parameters (e.g. stiffness of the bearing, diameter, etc.) for which the natural frequencies of the system are as far away as possible from the rotational speeds of the machine. For this purpose, the Campbell diagram is used and penalty functions are introduced to penalize natural frequencies close to the rotational speeds of the machine. Parameter uncertainties are taken into account (e.g. in the stiffness of the bearing, in the elasticity modulus of the material, etc.) and several probabilistic models are considered in the analysis (Gamma, Normal, Uniform, etc.). The global and bounded Nelder–Mead optimization algorithm is employed to minimize the proposed multi-objective function. The methodology proposed in this work is directly extended to complex rotor-bearing systems.

[1]  Joseph Mathew,et al.  Rotating machinery prognostics. State of the art, challenges and opportunities , 2009 .

[2]  E. Jaynes Information Theory and Statistical Mechanics , 1957 .

[3]  Marco Antonio Luersen,et al.  Globalized Nelder-Mead method for engineering optimization , 2002 .

[4]  James L. Beck,et al.  Stochastic Subset Optimization for reliability optimization and sensitivity analysis in system design , 2009 .

[5]  J. Marcos Moreno-Vega,et al.  Métodos Multiarranque , 2003, Inteligencia Artif..

[6]  Arkadi Nemirovski,et al.  Robust optimization – methodology and applications , 2002, Math. Program..

[7]  Andrej Cherkaev,et al.  Minimax optimization problem of structural design , 2008 .

[8]  John E. Mottershead,et al.  A review of robust optimal design and its application in dynamics , 2005 .

[9]  John A. Nelder,et al.  A Simplex Method for Function Minimization , 1965, Comput. J..

[10]  Michael Beer,et al.  Designing robust structures - A nonlinear simulation based approach , 2008 .

[11]  G. I. Schuëller,et al.  On the treatment of uncertainties in structural mechanics and analysis , 2007 .

[12]  Christian Soize,et al.  Robust Design Optimization in Computational Mechanics , 2008 .

[13]  Y. A. Khulief,et al.  Dynamic analysis and reduced order modelling of flexible rotor-bearing systems , 1998 .

[14]  Hani M. Negm,et al.  Structural design optimization of wind turbine towers , 2000 .

[15]  Carl D. Sorensen,et al.  A general approach for robust optimal design , 1993 .

[16]  Noureddine Bouhaddi,et al.  Robust tools for prediction of variability and optimization in structural dynamics , 2009 .

[17]  John H. Sheesley,et al.  Quality Engineering in Production Systems , 1988 .

[18]  Isaac E. Lagaris,et al.  Towards "Ideal Multistart". A stochastic approach for locating the minima of a continuous function inside a bounded domain , 2009, Appl. Math. Comput..

[19]  J. N. Kapur,et al.  Entropy optimization principles with applications , 1992 .

[20]  Ranjan Ganguli,et al.  An optimization approach to vibration reduction in helicopter rotors with multiple active trailing edge flaps , 2004 .

[21]  Giancarlo Genta,et al.  Dynamics of Rotating Systems , 2005 .

[22]  Dara W. Childs,et al.  Turbomachinery Rotordynamics: Phenomena, Modeling, and Analysis , 1993 .

[23]  Shigeo Abe DrEng Pattern Classification , 2001, Springer London.

[24]  David G. Stork,et al.  Pattern Classification , 1973 .

[25]  Amir F. Atiya,et al.  The Early Restart Algorithm , 2000, Neural Computation.

[26]  Zongli Lin,et al.  Robust Optimal Balancing of High-Speed Machinery Using Convex Optimization , 2008 .

[27]  H. D. Nelson,et al.  The Dynamics of Rotor-Bearing Systems Using Finite Elements , 1976 .

[28]  Ronald L. Eshleman Critical speeds and response of flexible rotor systems , 1972 .

[29]  M. A. Luersen,et al.  A constrained, globalized, and bounded Nelder–Mead method for engineering optimization , 2004 .

[30]  Marco Muselli,et al.  A Theoretical Approach to Restart in Global Optimization , 1997, J. Glob. Optim..

[31]  Sang Joon Kim,et al.  A Mathematical Theory of Communication , 2006 .

[32]  Roger J.-B. Wets,et al.  Minimization by Random Search Techniques , 1981, Math. Oper. Res..

[33]  Nuno M. M. Maia,et al.  Theoretical and Experimental Modal Analysis , 1997 .

[34]  Fred W. Glover,et al.  Scatter Search and Local Nlp Solvers: A Multistart Framework for Global Optimization , 2006, INFORMS J. Comput..

[35]  Daming Lin,et al.  A review on machinery diagnostics and prognostics implementing condition-based maintenance , 2006 .

[36]  T. Chondros,et al.  Analytical Methods in Rotor Dynamics , 1983 .