Analysis of Adhesive Slag Formed on Weld Metal Surface of GTAW Welding after Flux Cored Multi-Pass Welding

This study has been performed to investigate the adhesive slag at GTAW weld zone after FCAW multi-pass welding. The cause of adhesive slag formation was examined using optical microscope, field emission scanning electron microscope(FE-SEM) and XRD analysis. The results obtained in this experiment are summarized as follows. Slag of GTAW weld zone surface during welding were formed by mixing the presence of slag in FCAW weld zone. While the slag cools, Cr-spinel phase were formed due to reactions in slag/metal interface. Also, a Cr moves form the weld metal to the slag to strong affinity between oxide atoms and Cr atoms. Hence, detachability of slag was exacerbated by decreasing the interfacial tensions between slag and weld metal.

[1]  Woosang Chung,et al.  Development of Welding Consumables for GMAW and FCAW , 2017 .

[2]  C. Ding,et al.  Microstructure evolution of ZrB2–MoSi2 composite coatings at middle and high temperatures , 2015 .

[3]  V. González,et al.  Oxidation under pure steam: Cr based protective oxides and coatings , 2013 .

[4]  P. Sathiya,et al.  Shielding gas effects on flux cored arc welding of AISI 316L (N) austenitic stainless steel joints , 2013 .

[5]  Ka-hee Kim,et al.  Characteristics of inclusions in rutile-type FCAW weld metal , 2013, Welding in the World.

[6]  P. Sathiya,et al.  Flux Cored Arc Welding Parameter Optimization of AISI 316L (N) Austenitic Stainless Steel , 2012 .

[7]  D. Morgan,et al.  Ab initio-based diffusion theory and tracer diffusion in Ni–Cr and Ni–Fe alloys , 2010 .

[8]  B. Lee,et al.  Effects of Al, Mn and Si Contents on Spatter, Fume, Microstructure and Mechanical Property with 490MPa Grade Flux Core Wire , 2010 .

[9]  J. Park Formation Mechanism of Spinel-Type Inclusions in High-Alloyed Stainless Steel Melts , 2007 .

[10]  B. Previtali,et al.  Problems in laser repair-welding a surface-treated tool steel , 2007 .

[11]  Wilson Tafur Preciado,et al.  Repair welding of polymer injection molds manufactured in AISI P20 and VP50IM steels , 2006 .

[12]  H. Grabke,et al.  Initial oxidation and chromium diffusion. I. Effects of surface working on 9–20% Cr steels , 2004 .

[13]  Reconsidering the Basicity of a FCAW Consumable — Part 2 : Verification of the Flux / Slag Analysis Methodology for Weld Metal Oxygen Control , 2002 .

[14]  K. Grönvold,et al.  Calcium-rich melt inclusions in Cr-spinels from Borgarhraun, northern Iceland , 2000 .

[15]  우유철,et al.  SLAG 박리성 평가 방법에 대한 고찰 ( A Study on the Evaluation Method for Slag Detachability ) , 1987 .

[16]  Adebisi Oladimeji Oladipupo,et al.  Slag detachability from submerged arc welds , 1987 .

[17]  M. Meyer,et al.  Parking policy and urban goals: Linking strategy to needs , 1982 .

[18]  G. Wood,et al.  Chromium Oxide Scale Growth on Iron‐Chromium Alloys: I . The Influence of Variables on the Oxidation of Fe‐28% Cr , 1968 .

[19]  G. Wood,et al.  Chromium Oxide Scale Growth on Iron‐Chromium Alloys II . Influence of Alloy Composition , 1968 .