IMPROVING PROCESS CAPABILITY DATABASE USAGE FOR ROBUST DESIGN ENGINEERING BY GENERALISING MEASUREMENT DATA

There is little disagreement that better understanding and early incorporation of production variation data into design and development is conducive to success. However, existing process capability databases (PCDB) are largely unused for design purposes so far. To overcome this situation and to support the early application of approaches, such as Tolerancing, Robust Design, etc., challenges as well as the potential benefits of PCDBs in design are examined. The applicability of an elaborated new PCDB-structure is then analysed using a test-data base with examples of injection moulded parts.

[1]  Anna C. Thornton,et al.  Process Capability Database Usage In Industry: Myth vs. Reality , 1999 .

[2]  Martin Ebro,et al.  The Foundation for Robust Design: Enabling Robustness Through Kinematic Design and Design Clarity , 2012 .

[3]  L. W. Bauer Process Capability Modeling , 2002 .

[4]  Ernie Appleton,et al.  Product Design for Manufacture and Assembly , 2008 .

[5]  Subir Chowdhury,et al.  Design for Six Sigma , 2010 .

[6]  Samuel Kotz,et al.  An overview of theory and practice on process capability indices for quality assurance , 2009 .

[7]  Daniel C. Kern Forecasting manufacturing variation using historical process capability data : applications for random assembly, selective assembly, and serial processing , 2003 .

[8]  Ren-Jye Yang,et al.  Design for six sigma through robust optimization , 2004 .

[9]  Ida Gremyr,et al.  Principles of robust design methodology , 2008, Qual. Reliab. Eng. Int..

[10]  Russell A. Boyles,et al.  The Taguchi capability index , 1991 .

[11]  Anna C. Thornton,et al.  Use of graphic displays of process capability data to facilitate producibility analyses , 2000, Artificial Intelligence for Engineering Design, Analysis and Manufacturing.

[12]  Kevin Delaney,et al.  Design improvement using process capability data , 2009 .

[13]  Anna C. Thornton Variation Risk Management: Focusing Quality Improvements in Product Development and Production , 2003 .

[14]  Victor E. Kane,et al.  Process Capability Indices , 1986 .

[15]  田口 玄一,et al.  Introduction to quality engineering : designing quality into products and processes , 1986 .