AQUEOUS AND ENZYMATIC PROCESSES FOR EDIBLE OIL EXTRACTION

Abstract Industrial processes for the extraction of edible oil from oilseeds generally involve a solvent extraction step which may or may not be preceded by pressing. Hexane is the preferred solvent; hexane-based processes have been in commercial operation for a long time. For such processes, it is possible to achieve oil yields in excess of 95% with a solvent recovery of over 95%. In the past, the main concern of this process has been the safety implications surrounding the use of hexane. This prompted attempts to develop processes based on the use of aqueous extraction media which were unsuccessful mainly due to low oil yields. The scenario at present appears to be changing. Interest in aqueous extraction processes has been revived by increasing environmental concern. An aqueous process is looked upon as an environmentally cleaner alternative technology for oil extraction. Organic solvents such as hexane, in particular, can contribute to the industrial emissions of volatile organic compounds (VOCs). The production of VOCs in the conventional process is particularly worrisome since these can react in the atmosphere with other pollutants to produce ozone and other photochemical oxidants which can be hazardous to human health and can cause damage to crops. Besides this, the VOCs are themselves “greenhouse gases”; some are carcinogenic and have toxic properties. Other advantages of the aqueous process compared with solvent-based processes include: (1) simultaneous production of edible oil and protein isolate or concentration in the same process, (2) lower protein damage during extraction, and (3) improved process safety due to the lower risk of fire and explosion. It is also reported that aqueous extraction processes may be more cost effective since the solvent recovery step is eliminated. The main limitations of this process appear to be: (1) lower efficiency of oil extraction as evident in earlier studies, (2) demulsification requirements to recover oil when emulsions are formed, and (3) treatment of the resulting aqueous effluent. With the objective of improving the yield of aqueous processes, enzymes have been used to facilitate oil release. Selected enzymes have been tried on different types of oilseeds, resulting in extraction yields much higher than the original aqueous process (in some cases of over 90%). These enzymes mainly hydrolyze the structural polysaccharides which form the cell wall of oilseeds or the proteins which form the cell and lipid body membrane. This article aims to review aqueous and enzyme-based processes and discuss related issues.

[1]  R. Hagenmaier,et al.  Aqueous extraction—An alternative oilseed milling process , 1974 .

[2]  J. Hamada,et al.  Preparation and Functional Properties of Enzymatically Deamidated Soy Proteins , 1989 .

[3]  S. Bhatnagar,et al.  Microbial enzymes in the processing of oilseeds , 1987 .

[4]  R. Hagenmaier,et al.  Aqueous processing of coconuts: Economic analysis , 1975 .

[5]  R. S. Bhatty,et al.  Diffusion Extraction of Glucosinolates from Rapeseed , 1972 .

[6]  Fobert D. Hagenmaier Aqueous processing of full-fat sunflower seeds: Yields of oil and protein , 1974 .

[7]  E. Coxworth,et al.  Carbohydrase hydrolysis of canola to enhance oil extraction with hexane , 1988 .

[8]  T. Jacks,et al.  Isolation of spherosomes (oleosomes) from onion, cabbage, and cottonseed tissues. , 1971, Plant physiology.

[9]  Juan M. Lema,et al.  Enzyme-assisted hexane extraction of soya bean oil , 1995 .

[10]  A. Huang Structure of plant seed oil bodies , 1994 .

[11]  W. Wolf Scanning electron microscopy of soybean protein bodies , 1970 .

[12]  C. Stine,et al.  Effect of enzymatic hydrolysis on some functional properties of whey protein , 1974 .

[13]  Federico Federici,et al.  Utilisation of a yeast pectinase in olive oil extraction and red wine making processes. , 1992 .

[14]  C. J. Brekke,et al.  Functional Properties of Enzymatically Modified Beef Heart Protein , 1984 .

[15]  L. Reimer,et al.  Scanning Electron Microscopy , 1984 .

[16]  V. A. Barrios,et al.  Optimization of an enzymatic process for coconut oil extraction. , 1990 .

[17]  D. Murphy,et al.  Structure, function and biogenesis of storage lipid bodies and oleosins in plants. , 1993, Progress in lipid research.

[18]  K. Tano-Debrah,et al.  Enzyme-assisted aqueous extraction of shea fat: A rural approach , 1995 .

[19]  A. Serrato,et al.  Extraction of oil from soybeans , 1981 .

[20]  S. Laurentius,et al.  CONDITIONS FOR THE SEPARATION OF OIL AND PROTEIN FROM COCONUT MILK EMULSION , 1974 .

[21]  J. Lema,et al.  Oil extractability from enzymatically treated soybean and sunflower: range of operational variables , 1993 .

[22]  Octavio Cintra McGLONE,et al.  Coconut Oil Extraction by a New Enzymatic Process , 1986 .

[23]  F. L. Baker,et al.  SCANNING ELECTRON MICROSCOPY OF SOYBEANS, SOY FLOURS, PROTEIN CONCENTRATES, AND PROTEIN ISOLATESI , 1975 .

[24]  D. R. Erickson Soybean oil: Update on number one , 1983 .

[25]  J. Lema,et al.  Enzymatic pretreatment to enhance oil extraction from fruits and oilseeds: a review , 1994 .

[26]  R. Hagenmaier,et al.  AQUEOUS PROCESSING OF FRESH COCONUTS FOR RECOVERY OF OIL AND COCONUT SKIM MILK , 1973 .

[27]  H. Snyder,et al.  Electron microscopy of soybean lipid bodies , 1980 .

[28]  K. Rhee,et al.  SIMULTANEOUS RECOVERY OF PROTEIN AND OIL FROM RAW PEANUTS IN AN AQUEOUS SYSTEM , 1972 .

[29]  J. Tzen,et al.  Surface structure and properties of plant seed oil bodies , 1992, The Journal of cell biology.

[30]  M. Tombs Protein bodies of the soybean. , 1967, Plant physiology.

[31]  M. Servili,et al.  Pectinase production from olive vegetation waters and its use in the mechanical olive oil extraction process to increase oil yield and improve quality , 1993 .

[32]  P. L. Manachini,et al.  Pectic enzymes from Aureobasidium pullulans LV 10 , 1988 .

[33]  A. F. Anglemier,et al.  EFFECT OF PROTEOLYSIS ON THE EMULSIFICATION CHARACTERISTICS OF BOVINE SKELETAL MUSCLE , 1972 .

[34]  C. T. Young,et al.  Microstructure of Peanut Seed: A Review , 1990 .

[35]  K. Keegstra,et al.  The Structure of Plant Cell Walls: I. The Macromolecular Components of the Walls of Suspension-cultured Sycamore Cells with a Detailed Analysis of the Pectic Polysaccharides. , 1973, Plant physiology.

[36]  A. B. Caragay Pacing technologies in the fats and oils industry , 1983 .

[37]  F. M. Christensen Enzyme technology versus engineering technology in the food industry , 1989 .

[38]  K. Rhee,et al.  Processing edible peanut protein concentrates and isolates to inactivate aflatoxins , 1977 .

[39]  E. Lusas,et al.  Glandless cottonseed: A review of the first 25 years of processing and utilization research , 1987 .

[40]  Seung Ho Kim,et al.  Aqueous extraction of oil from palm kernel. , 1989 .

[41]  D. Peričin,et al.  Quality of corn germ oil obtained by aqueous enzymatic extraction , 1993 .

[42]  L. Johnson,et al.  Comparison of alternative solvents for oils extraction , 1983 .

[43]  P. Jelen,et al.  Technical Feasibility of Aqueous Extraction of Rapeseed Oil-A Laboratory Study , 1977 .

[44]  E. Lusas,et al.  Combining Aqueous Extraction and Membrane Isolation Techniques to Recover Protein and Oil from Soybeans , 1981 .

[45]  E. Lusas,et al.  Production of Oil and Protein Food Products from Raw Peanuts by Aqueous Extraction and Ultrafiltration , 1981 .

[46]  In-Hwan Kim,et al.  Effect of extraction solvents on oxidative stability of crude soybean oil , 1990 .

[47]  F. Jablonka,et al.  Extraction aqueuse enzymatique de l'huile d'avocat à partir de la pulpe fraîche , 1993 .

[48]  F. Zakaria Improvement of the emulsification properties of soy protein by limited pepsin hydrolysis , 1978 .

[49]  A. Ranalli,et al.  Extraction of the oil from the olive pastes by biological and not conventional industrial techniques , 1994 .

[50]  David R. Erickson,et al.  Handbook of Soy Oil Processing and Utilization , 1980 .

[51]  In-Hwan Kim,et al.  Effects of Enzyme Treatments and Ultrasonification on Extraction Yields of Lipids and Protein from Soybean by Aqueous Process , 1991 .

[52]  Juan M. Lema,et al.  Aqueous processing of sunflower kernels with enzymatic technology , 1995 .

[53]  R. Barker,et al.  Isolation and physicochemical characterization of the half-unit membranes of oilseed lipid bodies , 1990 .

[54]  R. Hagenmaier,et al.  Critical unit operations of the aqueous processing of fresh coconuts , 1972 .

[55]  Frank W. Sosulski,et al.  Diffusion extraction of chlorogenic acid from sunflower kernels , 1972 .

[56]  J. Adler-Nissen,et al.  Enzymic Hydrolysis of Food Proteins , 1986 .

[57]  Y. Agrawal,et al.  Enzymatic hydrolysis pretreatment for mechanical expelling of soybeans , 1993 .

[58]  K. Keegstra,et al.  The Structure of Plant Cell Walls: III. A Model of the Walls of Suspension-cultured Sycamore Cells Based on the Interconnections of the Macromolecular Components. , 1973, Plant Physiology.

[59]  S. S. Kalbag,et al.  Key operations in the wet-rendering of peanut for the isolation of protein, oil and starch , 1966 .

[60]  T. Kwon,et al.  Morphology and Composition , 1987 .

[61]  C. W. Bair Microscopy of soybean seeds: cellular and subcellular structure during germination, development and processing with emphasis on lipid bodies , 1979 .

[62]  Yoshiyuki Ohta,et al.  Enzyme-assisted aqueous extraction of fat from kernels of the shea tree,Butyrospermum parkii , 1994 .

[63]  P. Fullbrook The use of enzymes in the processing of oilseeds , 1983 .

[64]  B. Entressangles,et al.  Utilisation de cellulases et pectinases dans le procédé d'extraction de l'huile de palme , 1992 .

[65]  D. S. Bhatia,et al.  Integrated processing of peanut for the separation of major constituents , 1959 .