A framework for standard modular simulation in semiconductor wafer fabrication systems

This paper presents the application of a framework, proposed by the National Institute of Standards and Technology (NIST), for standard modular simulation in semiconductor wafer fabrication facilities (fabs). The application of the proposed framework resulted in the identification and specification of four different elements in the context of semiconductor fabs: (1) market sector, (2) hierarchical modeling levels, (3) simulation case studies, (4) models and data. An example of the application of the proposed simulation framework to a benchmark semiconductor fab model, the so-called Mini-fab, is presented. In this example, evaluation of production performance under different workforces is studied. Current and future research is focused on the improvement of the proposed framework (e.g., design and testing of generic case studies).

[1]  Lawrence M. Wein,et al.  Scheduling semiconductor wafer fabrication , 1988 .

[2]  P. Sánchez,et al.  GENERIC CASE STUDIES FOR MANUFACTURING SIMULATION APPLICATIONS , 2003 .

[3]  M.C. Fu,et al.  Optimal preventive maintenance scheduling in semiconductor manufacturing , 2004, IEEE Transactions on Semiconductor Manufacturing.

[4]  D. J. Medeiros,et al.  OPERATIONAL MODELING & SIMULATION IN SEMICONDUCTOR MANUFACTURING , 1998 .

[5]  Lee W. Schruben,et al.  Operational modeling and simulation in semiconductor manufacturing , 1998, 1998 Winter Simulation Conference. Proceedings (Cat. No.98CH36274).

[6]  Tyler Phillips AutoSched/sup TM/ AP by autosimulations , 1998, 1998 Winter Simulation Conference. Proceedings (Cat. No.98CH36274).

[7]  A.A. Rodriguez,et al.  Hierarchical modeling and control for re-entrant semiconductor fabrication lines: a mini-fab benchmark , 1997, 1997 IEEE 6th International Conference on Emerging Technologies and Factory Automation Proceedings, EFTA '97.

[8]  Tyler Phillips AUTOSCHED AP by AutoSimulations , 1998, WSC '98.

[9]  M.C. Fu,et al.  A Markov decision process model for capacity expansion and allocation , 1999, Proceedings of the 38th IEEE Conference on Decision and Control (Cat. No.99CH36304).

[10]  Sunil Kumar,et al.  Queueing network models in the design and analysis of semiconductor wafer fabs , 2001, IEEE Trans. Robotics Autom..

[11]  Oliver Rose CONWIP-like Lot Release for a Wafer Fabrication Facility with Dynamic Load Changes , 2001 .

[12]  Charles R. McLean,et al.  A framework for standard modular simulation :: application to semiconductor wafer fabrication , 2005 .

[13]  Y.T. Lee,et al.  A neutral information model for simulating machine shop operations , 2003, Proceedings of the 2003 Winter Simulation Conference, 2003..

[14]  Charles R. McLean,et al.  PROCEEDINGS OF THE 2003 WINTER SIMULATION CONFERENCE , 2003 .

[15]  K. S. Tsakalis,et al.  Integrated identification and control for diffusion/CVD furnaces , 1997, 1997 IEEE 6th International Conference on Emerging Technologies and Factory Automation Proceedings, EFTA '97.

[16]  Charles R. McLean,et al.  Manufacturing case studies: generic case studies for manufacturing simulation applications , 2003, WSC '03.

[17]  Yadati Narahari,et al.  Modeling the effect of hot lots in semiconductor manufacturing systems , 1997 .

[18]  Reha Uzsoy,et al.  A REVIEW OF PRODUCTION PLANNING AND SCHEDULING MODELS IN THE SEMICONDUCTOR INDUSTRY PART I: SYSTEM CHARACTERISTICS, PERFORMANCE EVALUATION AND PRODUCTION PLANNING , 1992 .

[19]  P.R. Kumar Scheduling semiconductor manufacturing plants , 1994, IEEE Control Systems.

[20]  Charles R. McLean,et al.  Shop Data Model and Interface Specification , 2005 .

[21]  Randall P. Sadowski,et al.  Simulation with Arena , 1998 .

[22]  S. S. Panwalkar,et al.  A Survey of Scheduling Rules , 1977, Oper. Res..

[23]  Charles R. McLean,et al.  A framework for standard modular simulation , 2002, Proceedings of the Winter Simulation Conference.

[24]  E. Fernandez-Gaucherand,et al.  An algorithm to convert wafer to calendar-based preventive maintenance schedules for semiconductor manufacturing systems , 2003, 42nd IEEE International Conference on Decision and Control (IEEE Cat. No.03CH37475).

[25]  Averill M. Law,et al.  Simulation Modeling and Analysis , 1982 .

[26]  Charles R. McLean,et al.  Simulation standards: a framework for standard modular simulation , 2002, WSC '02.

[27]  Navdeep S. Grewal,et al.  Integrating targeted cycle-time reduction into the capital planning process , 1998, 1998 Winter Simulation Conference. Proceedings (Cat. No.98CH36274).