Vector fields for task-level distributed manipulation: experiments with organic micro actuator arrays

Distributed manipulation experiments were performed using a massively-parallel, microfabricated actuator array. An organic ciliary array of thin-film polyimide bimorph microactuators exploiting combined thermal and electrostatic control was employed to implement task-level, sensorless manipulation strategies for macroscopic objects. The tasks of parts-translation, -rotation, -orientation, and -centering were demonstrated using small integrated circuit (IC) dice. Strategies were programmed in a fine-grained SIMD (single instruction, multiple data) fashion by specifying planar force vector fields. When a part is placed on the array, the programmed vector field induces a force and moment upon it. The part's equilibrium states may be predicted and cascaded (using a sequence of fields) to bring the part to a desired final state. Vector fields with and without potential were tested in experiments, and the behavior of parts in the fields was compared with the theory of programmable vector fields. These fields were implemented by actuating the organic cilia in a cyclic, gait-like fashion. Motion in non-principal (e.g. diagonal) directions was effected by a pairwise coupling of the cilia to implement virtual cilia. These experiments suggest that MEMS actuator arrays are useful for parts-orientation, -posing, -transfer, -singulation, and -sorting.