Advanced control software framework for process control applications

AbstractIndustries are now moving towards PC-based control from PLC (Programmable Logic Control) based control as the PC (personal computer) is easily available and capable of implementing various control strategies to improve productivity. Advances in both hardware and software technology are expediting this move. Absence of a user friendly, cost effective and easy to apply advanced control strategy based software is the motivation for this work. In this paper we reviewed issues of software application in process control systems. We present the development of an advance process control software tool and its application on a pH neutralization plant. Neural network model based DIC (Direct Inverse Control) strategy is implemented to control the process. The application and results shows the viability and robustness of the advanced control software and its superiority over the conventional PID (proportional–integral–derivative) controller.

[1]  Kay Chen Tan,et al.  Modern Industrial Automation Software Design , 2006 .

[2]  Tianyou Chai,et al.  Research and application of intelligent control software for flotation reagent process , 2010, 2010 8th World Congress on Intelligent Control and Automation.

[3]  K.S. Saji,et al.  A novel controller tuning of pH neutralization process , 2011, 2011 International Conference on Signal Processing, Communication, Computing and Networking Technologies.

[4]  D. Gee The how's and why's of PC based control , 2001, Conference Record of 2001 Annual Pulp and Paper Industry Technical Conference (Cat. No.01CH37209).

[5]  Yoshihiro Matsumoto,et al.  Experiences from software reuse in industrial process control applications , 1993, [1993] Proceedings Advances in Software Reuse.

[6]  Yunfei Li,et al.  A software design method in the field of industrial control , 2008, 2008 3rd International Conference on Sensing Technology.

[7]  Tuning of PID controller for fractional order systems , 2011, Proceedings of the 30th Chinese Control Conference.

[8]  Guang Zheng,et al.  Application of Intelligent Control Techniques for Temperature-Humidity Control in Industrial Workshops , 2009, 2009 Second International Symposium on Intelligent Information Technology and Security Informatics.

[9]  M. Boasson Control systems software , 1993 .

[10]  N. Pappa,et al.  Neural network based predictor for control of cascaded thermal process , 2004, International Conference on Intelligent Sensing and Information Processing, 2004. Proceedings of.

[11]  Aydan M. Erkmen,et al.  An Intelligent Inference System for Robot Hand Optimal Grasp Preshaping , 2010 .

[12]  Kiam Heong Ang,et al.  PID control system analysis and design , 2006, IEEE Control Systems.

[13]  H. Hanselmann,et al.  Implementation of digital controllers - A survey , 1987, Autom..

[14]  Mohd Azlan Hussain,et al.  Implementation of an Inverse-Model-Based Control Strategy Using Neural Networks on a Partially Simulated Exothermic Reactor , 2000 .

[15]  Bernd Bruegge,et al.  Object Oriented Software Engineering, Conquering Complex and Changing Systems , 2002 .

[16]  M. Costello,et al.  Briefs , 1984 .

[17]  C. Batur,et al.  Neural Network Structure for Process Control using Direct and Inverse Process Model , 1992, 1992 American Control Conference.

[18]  Karl-Erik Årzén,et al.  Trends in software and control , 2003 .

[19]  Jau-Woie Chang,et al.  Design of distributed control system software using client-server architecture , 1996, Proceedings of the IEEE International Conference on Industrial Technology (ICIT'96).

[20]  Cecil L. Smith,et al.  Digital control of industrial processes , 1970, CSUR.

[21]  Sang-Yeob Cha,et al.  Development of integrated process control system utilizing neural network for plasma etching , 1995, Seventeenth IEEE/CPMT International Electronics Manufacturing Technology Symposium. 'Manufacturing Technologies - Present and Future'.

[22]  John R. Ridgely,et al.  Control Software for Mechanical Systems: Object-Oriented Design in a Real-Time World , 2002 .

[23]  Dexian Huang,et al.  Research and Application of Advanced Control Software Platform based on iFIX , 2006, 2006 6th World Congress on Intelligent Control and Automation.

[24]  Hans van Vliet,et al.  Software engineering - principles and practice , 1993 .

[25]  Z N Mevawalla,et al.  Neural Network Modeling for Advanced Process Control Using Production Data , 2011, IEEE Transactions on Semiconductor Manufacturing.

[26]  Manuel M. Crisóstomo,et al.  Intelligent Control and Integration Software for Flexible Manufacturing Cells , 2007, IEEE Transactions on Industrial Informatics.

[27]  D. J. Lovell,et al.  NASA Tech Briefs , 1978 .

[28]  Edward A. Lee,et al.  Heterogeneous Modeling and Design of Control Systems , 2003 .

[29]  Andreas Speck,et al.  Reusable industrial control systems , 2003, IEEE Trans. Ind. Electron..

[30]  Z. N. Mevawalla,et al.  Neural networks for advanced process control , 2010, 2010 IEEE/SEMI Advanced Semiconductor Manufacturing Conference (ASMC).