Constructing a 4-Tesla Large Thin Solenoid at the Limit of what can BE Safely Operated

The 4-tesla, 6 m free bore CMS solenoid has been successfully tested, operated and mapped at CERN during the autumn of 2006 in a surface hall and fully recommissioned in the underground experimental area in the autumn of 2008. The conceptual design started in 1990, the R&D studies in 1993, and the construction was approved in 1997. At the time the main parameters of this project were considered beyond what was thought possible as, in particular, the total stored magnetic energy reaches 2.6 GJ for a specific magnetic energy density exceeding 11 kJ/kg of cold mass. During this period, the international design and construction team had to make several important technical choices, particularly mechanical ones, to maximize the chances of reaching the nominal induction of 4 T. These design choices are explained and critically reviewed in the light of what is presently known to determine if better solutions would be possible today for constructing a new large high-field thin solenoid for a future detector magnet.