Production and control of planar microwave plasmas for materials processing

The paper is a review of the current understanding for the operation of the non-magnetized large-area planar microwave plasma sources with emphasis on the high-density surface-wave plasmas. The paper starts with a review of the various plasma source designs currently in use and short comparison of microwave and lower-frequency RF plasmas. Then the most important phenomena in such plasmas (occurrence of standing-wave eigenmode resonance densities, density dependence of the impedance, energy balance, stability, multi-valued power-density dependence, mode jumps, memory and hysteresis loops, self-tuning ability, local plasma resonance, non-collisional heating) are revisited with simple two-dimensional models. For each phenomenon references to more detailed theoretical treatment and experimental studies are given and a few key experimental curves are reproduced. At the end some unresolved problems are listed.

[1]  Y. Kataoka,et al.  Microwave-Excited Large-Area Plasma Source Using a Slot Antenna , 2000 .

[2]  H. Sugai,et al.  Transition of electron heating mode in a planar microwave discharge at low pressures , 2000 .

[3]  K. Yee Numerical solution of initial boundary value problems involving maxwell's equations in isotropic media , 1966 .

[4]  A. Trivelpiece,et al.  Experimental investigations of the propagation of surface waves along a plasma column , 1982 .

[5]  M. Nagatsu,et al.  Large-area high-density plasma excitation using standing pure and hybrid surface waves , 1998 .

[6]  C. M. Ferreira,et al.  SPATIALLY RESOLVED EXPERIMENTAL INVESTIGATION OF A SURFACE WAVE SUSTAINED DISCHARGE IN NITROGEN , 1998 .

[7]  M. Moisan,et al.  Large Diameter Plasma Generation Using a Waveguide-Based Field Applicator at 2.45 GHz , 1995 .

[8]  M. Nagatsu,et al.  Surface Wave Eigenmodes in a Finite-Area Plane Microwave Plasma , 1997 .

[9]  Y. Yoshida,et al.  Generation of a Surface-Wave-Enhanced Plasma Using Coaxial-Type Open-Ended Dielectric Cavity , 1995 .

[10]  D. Korzec,et al.  Scaling of microwave slot antenna (SLAN): a concept for efficient plasma generation , 1996 .

[11]  C. M. Ferreira,et al.  Experimental investigation of surface wave propagation in collisional plasma columns , 1999 .

[12]  Michel Moisan,et al.  Plasma sources based on the propagation of electromagnetic surface waves , 1991 .

[13]  S. Kobayashi,et al.  Resist ashing using surface-wave-produced plasmas , 1990 .

[14]  M. Nagatsu,et al.  Effect of slot antenna structures on production of large-area planar surface wave plasmas excited at 2.45 GHz , 2000 .

[15]  K. Komachi ELECTRIC FIELD IN SURFACE-WAVE-PRODUCED PLASMAS , 1994 .

[16]  Hideo Sugai,et al.  Mode Jumps and Hysteresis in Surface-Wave Sustained Microwave Discharges , 1997 .

[17]  Z. Zakrzewski Conditions of existence and axial structure of long microwave discharges sustained by travelling waves , 1983 .

[18]  P. Leprince,et al.  Spatial investigation of a large diameter microwave plasma , 1995 .

[19]  M. Sumiya,et al.  Concentric Spread Plasma Source , 1998 .

[20]  M. Nagatsu,et al.  High-density flat plasma production based on surface waves , 1998 .

[21]  Y. Yoshida Plasma properties in the open‐ended region of a coaxial‐type microwave cavity , 1991 .

[22]  D. Korzec,et al.  Slot antenna 2.45 GHz microwave plasma source , 1994 .

[23]  H. Sugai,et al.  Plasma oscillation method for measurements of absolute electron density in plasma , 1993 .

[24]  T. Sakurai,et al.  High-Density Plasma Produced by a Holey-Plate Surface-Wave Structure Cavity , 1998 .

[25]  H. Shirai,et al.  The Generation of High-Density Microwave Plasma and Its Application to Large-Area Microcrystalline Silicon Thin Film Formation , 1998 .

[26]  I. Zhelyazkov,et al.  Axial structure of low-pressure high-frequency discharges sustained by travelling electromagnetic surface waves , 1995 .

[27]  Igor D. Kaganovich,et al.  Quasilinear theory of collisionless electron heating in radio frequency gas discharges , 1997 .

[28]  H. Sugai,et al.  Multiple eigenmode analysis and density jumps in planar surface-wave plasmas with slot-antenna excitation , 2000 .

[29]  Michel Moisan,et al.  A Small Microwave Plasma Source for Long Column Production without Magnetic Field , 1975, IEEE Transactions on Plasma Science.

[30]  Tadahiro Ohmi,et al.  Design of Radial Line Slot Antennas at 8.3 GHz for Large Area Uniform Plasma Generation , 1999 .

[31]  M. Kando,et al.  Characteristics of the planar plasma source sustained by microwave power , 1998 .

[32]  H. Ootera,et al.  Large-diameter microwave plasma source excited by azimuthally symmetric surface waves , 2000 .

[33]  J. Margot,et al.  The radial structure of a magnetically confined surface‐wave plasma column , 1996 .

[34]  M. Nagatsu,et al.  Test-Wave Measurements of Microwave Absorption Efficiency in a Planar Surface-Wave Plasma Reactor , 1999 .

[35]  Y. Yoshida,et al.  Development of surface-wave ion source using coaxial-type cavity , 1997 .

[36]  Haruo Shindo,et al.  Oxygen Microwave Plasma Density Enhancement by Surface Waves with a High-Permittivity Material Window , 1999 .

[37]  M. Nagatsu,et al.  Production of Low-Pressure Planar Non-Magnetized Plasmas Sustained under a Dielectric-Free Metal-Plasma Interface , 1998 .

[38]  Noah Hershkowitz,et al.  Role of plasma-aided manufacturing in semiconductor fabrication , 1998 .

[39]  E. Kaneko,et al.  Characteristics of a Large-Diameter Surface-Wave Mode Microwave-Induced Plasma , 1998 .

[40]  A. Durandet,et al.  Investigation of a plasma source sustained by an electromagnetic surface wave at 2.45 GHz under free-fall regime , 1989 .

[41]  S. Kobayashi,et al.  Gegeneration of a Microwave Plasma Using Traveling Waves , 1989 .

[42]  Michel Moisan,et al.  Plasma sources using long linear microwave field applicators: main features, classification and modelling , 1995 .

[43]  Turner Collisionless electron heating in an inductively coupled discharge. , 1993, Physical review letters.

[44]  M. Nagatsu,et al.  Optical Emission and Microwave Field Intensity Measurements in Surface Wave-Excited Planar Plasma , 1996 .

[45]  H. Sugai,et al.  Local resonant excitation of plasma oscillations in a planar surface-wave plasma device , 1999 .

[46]  M. Sumita,et al.  Mechanism of the Production of Concentric Spread Plasma , 2001 .

[47]  M. Ando,et al.  Production of Large-Diameter Uniform Plasma in mTorr Range Using Microwave Discharge , 1999 .

[48]  K. Komachi Affecting factors on surface‐wave‐produced plasma , 1993 .

[49]  S. Fujimura,et al.  Resist stripping in an O2+H2O plasma downstream , 1991 .

[50]  Hideo Sugai,et al.  Plasma Absorption Probe for Measuring Electron Density in an Environment Soiled with Processing Plasmas , 1999 .

[51]  M. Ando,et al.  Near-Field Distribution of Radial Line Slot Antenna for Surface-Wave-Coupled Plasma Generation , 1999, IEEE Antennas and Propagation Society International Symposium. 1999 Digest. Held in conjunction with: USNC/URSI National Radio Science Meeting (Cat. No.99CH37010).

[52]  Haruo Shindo,et al.  Production of Large-Diameter Microwave Plasma with a High-Permittivity Material Window , 1998 .

[53]  K. Ono,et al.  New-type microwave plasma source excited by azimuthally symmetric surface waves with magnetic multicusp fields , 1998 .

[54]  K. Suzuki,et al.  Diagnosis for advanced plasma control of materials processing , 1997 .

[55]  Keiji Nakamura,et al.  Diagnostic of Surface Wave Plasma for Oxide Etching in Comparison with Inductive RF Plasma , 1999 .