A Comprehensive Review of Conventional and Intelligence-Based Approaches for the Fault Diagnosis and Condition Monitoring of Induction Motors

This review paper looks briefly at conventional approaches and examines the intelligent means for fault diagnosis (FD) and condition monitoring (CM) of electrical drives in detail, especially the ones that are common in Industry 4.0. After giving an overview on fault statistics, standard methods for the FD and CM of rotating machines are first visited, and then its orientation towards intelligent approaches is discussed. Major diagnostic procedures are addressed in detail together with their advancements to date. In particular, the emphasis is given to motor current signature analysis (MCSA) and digital signal processing techniques (DSPTs) mostly used for feature engineering. Consequently, the statistical procedures and machine learning techniques (stemming from artificial intelligence—AI) are also visited to describe how FD is carried out in various systems. The effectiveness of the amalgamation of the model, signal, and data-based techniques for the FD and CM of inductions motors (IMs) is also highlighted in this review. It is worth mentioning that a variety of neural- and non-neural-based approaches are discussed concerning major faults in rotating machines. Finally, after a thorough survey of the diagnostic techniques based on specific faults for electrical drives, several open problems are identified and discussed. The paper concludes with important recommendations on where to divert the research focus considering the current advancements in the FD and CM of rotating machines.

[1]  B. Cai,et al.  Highly Efficient Fault Diagnosis of Rotating Machinery Under Time-Varying Speeds Using LSISMM and Small Infrared Thermal Images , 2022, IEEE Transactions on Systems, Man, and Cybernetics: Systems.

[2]  K. Kęcik,et al.  Ball Bearing Fault Diagnosis Using Recurrence Analysis , 2022, Materials.

[3]  S. P. Koh,et al.  A Review of Infrared Thermography for Condition-Based Monitoring in Electrical Energy: Applications and Recommendations , 2022, Energies.

[4]  P. Sergeant,et al.  Electrical Machines Winding Technology: Latest Advancements for Transportation Electrification , 2022, Machines.

[5]  Kibok Lee,et al.  Inverter-Embedded Partial Discharge Testing for Reliability Enhancement of Stator Winding Insulation in Low Voltage Machines , 2022, IEEE transactions on industry applications.

[6]  Y. E. Karabacak,et al.  Intelligent worm gearbox fault diagnosis under various working conditions using vibration, sound and thermal features , 2022, Applied Acoustics.

[7]  Teymoor Ghanbari,et al.  A robust stator inter-turn fault detection in induction motor utilizing Kalman filter-based algorithm , 2022, Measurement.

[8]  Ahmad Alshorman,et al.  A review of intelligent methods for condition monitoring and fault diagnosis of stator and rotor faults of induction machines , 2021 .

[9]  Giansalvo Cirrincione,et al.  Induction Machine Fault Detection and Classification Using Non-Parametric, Statistical-Frequency Features and Shallow Neural Networks , 2021, IEEE Transactions on Energy Conversion.

[10]  Len Gelman,et al.  Advances in Condition Monitoring and Structural Health Monitoring , 2021 .

[11]  Giansalvo Cirrincione,et al.  A Topological Neural-Based Scheme for Classification of Faults in Induction Machines , 2021, IEEE Transactions on Industry Applications.

[12]  Giansalvo Cirrincione,et al.  Induction Machine Stator Fault Tracking Using the Growing Curvilinear Component Analysis , 2021, IEEE Access.

[13]  Antonio J. Marques Cardoso,et al.  On the risk of failure to prevent induction motors permanent damage, due to the short available time‐to‐diagnosis of inter‐turn short‐circuit faults , 2020, IET Electric Power Applications.

[14]  Giansalvo Cirrincione,et al.  Shallow Versus Deep Neural Networks in Gear Fault Diagnosis , 2020, IEEE Transactions on Energy Conversion.

[15]  Huaguang Zhang,et al.  Induction Motors Fault Diagnosis Using Finite Element Method: A Review , 2020, IEEE Transactions on Industry Applications.

[16]  Thomas G. Habetler,et al.  Deep Learning Algorithms for Bearing Fault Diagnosticsx—A Comprehensive Review , 2019, IEEE Access.

[17]  Anna Esposito,et al.  Neural Approaches to Dynamics of Signal Exchanges , 2020, Smart Innovation, Systems and Technologies.

[18]  Chuang Sun,et al.  Explainable Convolutional Neural Network for Gearbox Fault Diagnosis , 2019, Procedia CIRP.

[19]  Ashutosh kharb,et al.  INDUSTRIAL REVOLUTION – FROM INDUSTRY 1.0 TO INDUSTRY 4.0 , 2018 .

[20]  Zhipeng Wang,et al.  A Semi-Supervised Approach to Bearing Fault Diagnosis under Variable Conditions towards Imbalanced Unlabeled Data , 2018, Sensors.

[21]  U. Rao,et al.  Vibration based condition monitoring of rotating machinery , 2018 .

[22]  Jianguo Zhu,et al.  A Review of Design Optimization Methods for Electrical Machines , 2017 .

[23]  Levent Eren,et al.  Bearing Fault Detection by One-Dimensional Convolutional Neural Networks , 2017 .

[24]  Elhoussin Elbouchikhi,et al.  Induction Machines Fault Detection Based on Subspace Spectral Estimation , 2016, IEEE Transactions on Industrial Electronics.

[25]  Samarjit Sengupta,et al.  Induction Motor Fault Diagnosis , 2016 .

[26]  ZhiQiang Chen,et al.  Gearbox Fault Identification and Classification with Convolutional Neural Networks , 2015 .

[27]  Mohamed Benbouzid,et al.  Induction Machine Diagnosis using Stator Current Advanced Signal Processing , 2015 .

[28]  Imed Jlassi,et al.  Multiple Open-Circuit Faults Diagnosis in Back-to-Back Converters of PMSG Drives for Wind Turbine Systems , 2015, IEEE Transactions on Power Electronics.

[29]  Zhe Chen,et al.  Fault Detection and Localization Method for Modular Multilevel Converters , 2015, IEEE Transactions on Power Electronics.

[30]  Steven X. Ding,et al.  A Survey of Fault Diagnosis and Fault-Tolerant Techniques—Part I: Fault Diagnosis With Model-Based and Signal-Based Approaches , 2015, IEEE Transactions on Industrial Electronics.

[31]  Gérard-André Capolino,et al.  Advances in Electrical Machine, Power Electronic, and Drive Condition Monitoring and Fault Detection: State of the Art , 2015, IEEE Transactions on Industrial Electronics.

[32]  Noureddine Zerhouni,et al.  Bearing Health Monitoring Based on Hilbert–Huang Transform, Support Vector Machine, and Regression , 2015, IEEE Transactions on Instrumentation and Measurement.

[33]  Piotr Drozdowski,et al.  Influence of magnetic saturation effects on the fault detection of induction motors , 2014 .

[34]  Humberto Henao,et al.  Trends in Fault Diagnosis for Electrical Machines: A Review of Diagnostic Techniques , 2014, IEEE Industrial Electronics Magazine.

[35]  António J. Marques Cardoso,et al.  Stator Fault Diagnostics in Squirrel Cage Three-Phase Induction Motor Drives Using the Instantaneous Active and Reactive Power Signature Analyses , 2014, IEEE Transactions on Industrial Informatics.

[36]  Guy Clerc,et al.  Statistical and Neural-Network Approaches for the Classification of Induction Machine Faults Using the Ambiguity Plane Representation , 2013, IEEE Transactions on Industrial Electronics.

[37]  Hubert Razik,et al.  Detection and Diagnosis of Faults in Induction Motor Using an Improved Artificial Ant Clustering Technique , 2013, IEEE Transactions on Industrial Electronics.

[38]  Matemáticas Nonlinear Dimensionality Reduction , 2013 .

[39]  Giansalvo Cirrincione,et al.  Bearing Fault Detection by a Novel Condition-Monitoring Scheme Based on Statistical-Time Features and Neural Networks , 2013, IEEE Transactions on Industrial Electronics.

[40]  Luca Zarri,et al.  Detection and Localization of Stator Resistance Dissymmetry Based on Multiple Reference Frame Controllers in Multiphase Induction Motor Drives , 2013, IEEE Transactions on Industrial Electronics.

[41]  Alberto Bellini,et al.  Bearing Fault Model for Induction Motor With Externally Induced Vibration , 2013, IEEE Transactions on Industrial Electronics.

[42]  Xuemei Liu,et al.  Semi-supervised learning and condition fusion for fault diagnosis , 2013 .

[43]  Ruoyu Li,et al.  Plastic Bearing Fault Diagnosis Based on a Two-Step Data Mining Approach , 2013, IEEE Transactions on Industrial Electronics.

[44]  Mostafa I. Marei,et al.  Detection of Induction Motors Rotor/Stator Faults Using Electrical Signatures Analysis , 2013 .

[45]  Richard J. Povinelli,et al.  Rotor Bar Fault Monitoring Method Based on Analysis of Air-Gap Torques of Induction Motors , 2013, IEEE Transactions on Industrial Informatics.

[46]  Gérard-André Capolino,et al.  Advanced Diagnosis of Electrical Faults in Wound-Rotor Induction Machines , 2013, IEEE Transactions on Industrial Electronics.

[47]  Marcin Wolkiewicz,et al.  Stator and Rotor Faults Monitoring of the Inverter-Fed Induction Motor Drive using State Estimators , 2013 .

[48]  Vishwanath Hegde,et al.  An Experimental Investigation on Broken Rotor Bar in Three Phase Induction Motor by Vibration Signature Analysis using MEMS Accelerometer , 2013 .

[49]  Yantao Song,et al.  Survey on Reliability of Power Electronic Systems , 2013, IEEE Transactions on Power Electronics.

[50]  Vicente Climente-Alarcon,et al.  Application of the Wigner–Ville distribution for the detection of rotor asymmetries and eccentricity through high-order harmonics , 2012 .

[51]  Jason E. Hicken Output error estimation for summation-by-parts finite-difference schemes , 2012, J. Comput. Phys..

[52]  Lie Xu,et al.  An ESPRIT-SAA-Based Detection Method for Broken Rotor Bar Fault in Induction Motors , 2012, IEEE Transactions on Energy Conversion.

[53]  Toshiji Kato,et al.  Diagnosis of Stator‐Winding‐Turn Faults of Induction Motor by Direct Detection of Negative Sequence Currents , 2011 .

[54]  Jabid Quiroga,et al.  MOTOR CURRENT SIGNATURE ANALYSIS AND NEGATI VE SEQUENCE CURENT BASED STATOR WINDING SHORT FAULT DETECTION IN AN INDUCTION MOTOR , 2011 .

[55]  Dan M. Ionel,et al.  A review of recent developments in electrical machine design optimization methods with a permanent magnet synchronous motor benchmark study , 2011, 2011 IEEE Energy Conversion Congress and Exposition.

[56]  Bing Li,et al.  A weighted multi-scale morphological gradient filter for rolling element bearing fault detection. , 2011, ISA transactions.

[57]  Leila Parsa,et al.  Recent Advances in Modeling and Online Detection of Stator Interturn Faults in Electrical Motors , 2011, IEEE Transactions on Industrial Electronics.

[58]  Arturo Garcia-Perez,et al.  The Application of High-Resolution Spectral Analysis for Identifying Multiple Combined Faults in Induction Motors , 2011, IEEE Transactions on Industrial Electronics.

[59]  Abhisek Ukil,et al.  Detection of stator short circuit faults in three-phase induction motors using motor current zero cr , 2011 .

[60]  B. Eftekharnejad,et al.  The application of spectral kurtosis on Acoustic Emission and vibrations from a defective bearing , 2011 .

[61]  Qiang Yang,et al.  A Survey on Transfer Learning , 2010, IEEE Transactions on Knowledge and Data Engineering.

[62]  Kuala Lumpur,et al.  Diagnosis and Fault Tolerant Control of the Induction Motors Techniques a Review , 2010 .

[63]  Thomas G. Habetler,et al.  A survey of condition monitoring and protection methods for medium voltage induction motors , 2009, 2009 IEEE Energy Conversion Congress and Exposition.

[64]  Alberto Bellini,et al.  Diagnosis of Induction Machines' Rotor Faults in Time-Varying Conditions , 2009, IEEE Transactions on Industrial Electronics.

[65]  R. Puche-Panadero,et al.  Improved Resolution of the MCSA Method Via Hilbert Transform, Enabling the Diagnosis of Rotor Asymmetries at Very Low Slip , 2009, IEEE Transactions on Energy Conversion.

[66]  Seungjin Choi,et al.  Independent Component Analysis , 2009, Handbook of Natural Computing.

[67]  C. Tassoni,et al.  Diagnosis of Bearing Faults of Induction Machines by Vibration or Current Signals: A Critical Comparison , 2010, 2008 IEEE Industry Applications Society Annual Meeting.

[68]  Gérard-André Capolino,et al.  Advances in Diagnostic Techniques for Induction Machines , 2008, IEEE Transactions on Industrial Electronics.

[69]  Jose A. Antonino-Daviu,et al.  A General Approach for the Transient Detection of Slip-Dependent Fault Components Based on the Discrete Wavelet Transform , 2008, IEEE Transactions on Industrial Electronics.

[70]  Kil To Chong,et al.  Vibration signal analysis for electrical fault detection of induction machine using neural networks , 2011, 2007 International Symposium on Information Technology Convergence (ISITC 2007).

[71]  H. Henao,et al.  Diagnosis of Broken Bar Fault in Induction Machines Using Discrete Wavelet Transform without Slip Estimation , 2007, 2007 IEEE Industry Applications Annual Meeting.

[72]  Shahin Hedayati Kia,et al.  A High-Resolution Frequency Estimation Method for Three-Phase Induction Machine Fault Detection , 2007, IEEE Transactions on Industrial Electronics.

[73]  M.E.H. Benbouzid,et al.  Induction Motor Bearing Failure Detection and Diagnosis: Park and Concordia Transform Approaches Comparative Study , 2007, IEEE/ASME Transactions on Mechatronics.

[74]  Colin H. Hansen,et al.  Detection of broken rotor bars in induction motor using starting-current analysis and effects of loading , 2006 .

[75]  Bong-Hwan Kwon,et al.  Online Diagnosis of Induction Motors Using MCSA , 2006, IEEE Transactions on Industrial Electronics.

[76]  Frank L. Lewis,et al.  Intelligent Fault Diagnosis and Prognosis for Engineering Systems , 2006 .

[77]  H.A. Toliyat,et al.  Condition Monitoring and Fault Diagnosis of Electrical Motors—A Review , 2005, IEEE Transactions on Energy Conversion.

[78]  B. Singh,et al.  A review of stator fault monitoring techniques of induction motors , 2005, IEEE Transactions on Energy Conversion.

[79]  Chris K. Mechefske,et al.  Induction motor fault detection using vibration and stator current methods , 2004 .

[80]  C. Kral,et al.  Detection of mechanical imbalances of induction machines without spectral analysis of time-domain signals , 2004, IEEE Transactions on Industry Applications.

[81]  Hassan Hammouri,et al.  Rotor induction machine failure: Analysis and diagnosis , 2004 .

[82]  Mohamed Benbouzid,et al.  Induction motor stator faults diagnosis by a current Concordia pattern-based fuzzy decision system , 2003 .

[83]  Juyang Weng,et al.  Candid Covariance-Free Incremental Principal Component Analysis , 2003, IEEE Trans. Pattern Anal. Mach. Intell..

[84]  Girish Kumar Singh,et al.  Induction machine drive condition monitoring and diagnostic research—a survey , 2003 .

[85]  S. A. McInerny,et al.  Basic vibration signal processing for bearing fault detection , 2003, IEEE Trans. Educ..

[86]  Hamid A. Toliyat,et al.  Novel frequency-domain-based technique to detect stator interturn faults in induction machines using stator-induced voltages after switch-off , 2002 .

[87]  M. E. H. Benbouzid,et al.  What Stator Current Processing Based Technique to Use for Induction Motor Rotor Faults Diagnosis , 2002, IEEE Power Engineering Review.

[88]  M. Haji,et al.  Pattern Recognition-A Technique for Induction Machines Rotor Broken Bar Detection , 2001, IEEE Power Engineering Review.

[89]  R. M. Tallam,et al.  A robust, on-line turn-fault detection technique for induction machines based on monitoring the sequence component impedance matrix , 2001, 2001 IEEE 32nd Annual Power Electronics Specialists Conference (IEEE Cat. No.01CH37230).

[90]  Alberto Bellini,et al.  Quantitative Evaluation of Induction Motor Broken Bars By Means of Electric Signals Signatures , 2001 .

[91]  L. M. Neto,et al.  A new strategy for induction machine modeling taking into account the magnetic saturation , 2000, Conference Record of the 2000 IEEE Industry Applications Conference. Thirty-Fifth IAS Annual Meeting and World Conference on Industrial Applications of Electrical Energy (Cat. No.00CH37129).

[92]  A.J. Marques Cardoso,et al.  Stator winding fault diagnosis in three-phase synchronous and asynchronous motors, by the extended Park's vector approach , 2000, Conference Record of the 2000 IEEE Industry Applications Conference. Thirty-Fifth IAS Annual Meeting and World Conference on Industrial Applications of Electrical Energy (Cat. No.00CH37129).

[93]  A. H. Bonnett,et al.  Root cause AC motor failure analysis with a focus on shaft failures , 2000 .

[94]  A. J. Marques Cardoso,et al.  Rotor Cage Fault Diagnosis in Three-Phase Induction Motors by Extended Park's Vector Approach , 2000 .

[95]  A. Benchaib,et al.  Detection of broken bars in induction motors using an extended Kalman filter for rotor resistance sensorless estimation , 2000 .

[96]  Mohamed Benbouzid,et al.  Monitoring and diagnosis of induction motors electrical faults using a current Park's vector pattern learning approach , 1999, IEEE International Electric Machines and Drives Conference. IEMDC'99. Proceedings (Cat. No.99EX272).

[97]  Mohamed Benbouzid,et al.  Induction motors' faults detection and localization using stator current advanced signal processing techniques , 1999 .

[98]  T. G. Habetler,et al.  Stator current harmonics and their causal vibrations: a preliminary investigation of sensorless vibration monitoring applications , 1999 .

[99]  T. G. Habetler,et al.  Insulation failure prediction in AC machines using line-neutral voltages , 1998 .

[100]  O.V. Thorsen,et al.  Failure identification and analysis for high voltage induction motors in petrochemical industry , 1998, Conference Record of 1998 IEEE Industry Applications Conference. Thirty-Third IAS Annual Meeting (Cat. No.98CH36242).

[101]  Mohamed Benbouzid,et al.  A review of induction motors signature analysis as a medium for faults detection , 1998, IECON '98. Proceedings of the 24th Annual Conference of the IEEE Industrial Electronics Society (Cat. No.98CH36200).

[102]  G. C. Stone,et al.  Monitoring partial discharges on 4 kV motor windings , 1997, Record of Conference Papers. IEEE Industry Applications Society 44th Annual Petroleum and Chemical Industry Conference.

[103]  S. F. Legowski,et al.  Diagnostics of mechanical abnormalities in induction motors using instantaneous electric power , 1997, 1997 IEEE International Electric Machines and Drives Conference Record.

[104]  D.S.B. Fonseca,et al.  Inter-turn stator winding fault diagnosis in three-phase induction motors, by Park's Vector approach , 1997, 1997 IEEE International Electric Machines and Drives Conference Record.

[105]  Jeanny Hérault,et al.  Curvilinear component analysis: a self-organizing neural network for nonlinear mapping of data sets , 1997, IEEE Trans. Neural Networks.

[106]  Jawad Faiz,et al.  Dynamic analysis of induction motors with saturable inductances , 1995 .

[107]  G. Stone,et al.  Application of partial discharge testing to motor and generator stator winding maintenance , 1994, Petroleum and Chemical Industry Technical Conference.

[108]  Rolf Isermann,et al.  Fault diagnosis of machines via parameter estimation and knowledge processing - Tutorial paper , 1991, Autom..

[109]  Peregrin László Timar,et al.  Noise Test on Rotating Electrical Motors Under Load , 1992 .

[110]  E. S. Saraiva,et al.  Computer aided detection of airgap eccentricity in operating three-phase induction motors, by Park's vector approach , 1991, Conference Record of the 1991 IEEE Industry Applications Society Annual Meeting.

[111]  G.C. Soukup,et al.  Cause and analysis of stator and rotor failures in 3-phase squirrel cage induction motors , 1991, Conference Record of 1991 Annual Pulp and Paper Industry Technical Conference.

[112]  Terence D. Sanger,et al.  Optimal unsupervised learning in a single-layer linear feedforward neural network , 1989, Neural Networks.

[113]  G. B. Kliman,et al.  Noninvasive detection of broken rotor bars in operating induction motors , 1988 .

[114]  M. Savino,et al.  Improvement in Modeling and Testing of Induction Motors , 1987, IEEE Transactions on Energy Conversion.

[115]  Austin H. Bonnett,et al.  Rotor Failures in Squirrel Cage Induction Motors , 1986, IEEE Transactions on Industry Applications.

[116]  J. Penman,et al.  Condition monitoring of electrical drives , 1986 .

[117]  Report of Large Motor Reliability Survey of Industrial and Commercial Installations, Part I , 1985, IEEE Transactions on Industry Applications.

[118]  Thomas A. Lipo,et al.  Modeling and Simulation of Induction Motors with Saturable Leakage Reactances , 1984, IEEE Transactions on Industry Applications.

[119]  R. O. Schmidt,et al.  Multiple emitter location and signal Parameter estimation , 1986 .

[120]  K. Mardia Measures of multivariate skewness and kurtosis with applications , 1970 .