Dynamic analysis of double-row self-aligning ball bearings due to applied loads, internal clearance, surface waviness and number of balls

Abstract In this paper, a three degrees of freedom (dof) model was established for a double-row self-aligning ball bearing (SABB) system, and was applied to study the dynamic behavior of the system during starting process and constant speed rotating process. A mathematical model was developed concerning stiffness and damping characteristics of the bearing, as well as three-dimensional applied load, rotor centrifugal force, etc. Balls and races were all considered as nonlinear springs, and the contact force between ball and race was calculated based on classic Hertzian elastic contact deformation theory and deformation compatibility theory. The changes of each ball׳s contact force and loaded angle of each row were taken into account. In order to solve the nonlinear dynamical equilibrium equations of the system, these equations were rewritten as differential equations and the fourth order Runge–Kutta method was used to solve the equations iteratively. In order to verify accuracy of the dynamical model and correctness of the numerical solution method, a kind of SABB-BRF30 was chosen for case studies. The effects of several important governing parameters, such as radial and axial applied loads, normal internal, inner and outer races waviness, and number of balls were investigated. These parametric studies led to a complete characterization of the shaft-bearing system vibration transmission. The research provided a theoretical reference for new type bearing design, shaft-bearing system kinetic analysis, optimal design, etc.

[1]  P. K. Kankar,et al.  Stability analysis of a rotor bearing system due to surface waviness and number of balls , 2004 .

[2]  Thomas J. Royston,et al.  VIBRATION TRANSMISSION THROUGH SELF-ALIGNING (SPHERICAL) ROLLING ELEMENT BEARINGS: THEORY AND EXPERIMENT , 1998 .

[3]  Erwin Krämer,et al.  Dynamics of Rotors and Foundations , 1993 .

[4]  Rajendra Singh,et al.  Vibration transmission through rolling element bearings, part IV: statistical energy analysis , 1992 .

[5]  Abdallah A. Elsharkawy,et al.  Effects of axial preloading of angular contact ball bearings on the dynamics of a grinding machine spindle system , 2003 .

[6]  Xu Qingyu,et al.  Dynamic model of ball bearings with internal clearance and waviness , 2006 .

[7]  R. J. Kleckner,et al.  Spherical Roller Bearing Analysis , 1982 .

[8]  W. Cheney,et al.  Numerical analysis: mathematics of scientific computing (2nd ed) , 1991 .

[9]  M. Cao A Refined Double-row Spherical Roller Bearing Model and its Application in Performance Assessment of Moving Race Shaft Misalignments , 2007 .

[10]  Daniel Nelias,et al.  A unified and simplified treatment of the non-linear equilibrium problem of double-row rolling bearings. Part 1: Rolling bearing model , 2003 .

[11]  R. Gohar,et al.  The effects of number of balls and preload on vibrations associated with ball bearings , 1997 .

[12]  Nizami Aktürk,et al.  The Effect of Waviness on Vibrations Associated Witli Ball Bearings , 1999 .

[13]  J. Douglas Faires,et al.  Numerical Analysis , 1981 .

[14]  S. Harsha,et al.  Non-linear dynamic behaviors of rolling element bearings due to surface waviness , 2004 .

[15]  Rajendra Singh,et al.  Vibration transmission through rolling element bearings, part I: Bearing stiffness formulation , 1990 .

[16]  Hongyan Zhang,et al.  Effects of axial preload of ball bearing on the nonlinear dynamic characteristics of a rotor-bearing system , 2008 .

[17]  Rajendra Singh,et al.  Effect of bearing preloads on the modal characteristics of a shaft-bearing assembly: Experiments on double row angular contact ball bearings , 2012 .

[18]  Daniel Nelias,et al.  A unified and simplified treatment of the non-linear equilibrium problem of double-row rolling bearings. Part 2: Application to taper rolling bearings supporting a flexible shaft , 2003 .

[19]  M. Cao,et al.  A comprehensive dynamic model of double-row spherical roller bearing—Model development and case studies on surface defects, preloads, and radial clearance , 2008 .

[20]  Rajendra Singh,et al.  VIBRATION TRANSMISSION THROUGH ROLLING ELEMENT BEARINGS, PART II: SYSTEM STUDIES , 1990 .

[21]  T. A. Harris,et al.  Essential Concepts of Bearing Technology , 2006 .

[22]  Rajendra Singh,et al.  Vibration Transmission through Rolling Element Bearings, Part V: Effect of Distributed Contact Load on Roller Bearing Stiffness Matrix , 1994 .

[23]  O. Prakash,et al.  EFFECT OF RADIAL INTERNAL CLEARANCE OF A BALL BEARING ON THE DYNAMICS OF A BALANCED HORIZONTAL ROTOR , 2000 .

[24]  Teik C. Lim,et al.  Vibration transmission through rolling element bearings. III - Geared rotor system studies , 1991 .