Water and energy integration: A comprehensive literature review of non-isothermal water network synthesis

Abstract Synthesis of non-isothermal water networks consisting of water-usage, wastewater treatment, and heat exchanger networks has been recognised as an active research field in process systems engineering. However, only brief overviews of this important field have so far been provided within the literature. This work presents a systematic and comprehensive review of papers published over the last two decades and highlights possible future directions within this field. This review can be useful for researchers and engineers interested in water and energy integration within process water networks using systematic methods based on pinch analysis, mathematical programming, and their combination. We believe that this research field will continue to be active in the near future due to the importance of simultaneous optimisation of process, water and energy integration for achieving profitability and sustainability within process industries.

[1]  Spyros Voutetakis,et al.  A Two-Step Solution Strategy for the Synthesis of Pinched and Threshold Heat-Integrated Process Water Networks , 2013 .

[2]  Marian Trafczynski,et al.  Handbook of Process Integration (PI). Minimisation of Energy and Water Use, Waste and Emissions , 2015 .

[3]  廖祖维,et al.  Design Energy Efficient Water Utilization Systems Allowing Operation Split , 2008 .

[4]  Du Jian,et al.  Integration of mass and energy in water network design , 2003 .

[5]  Petar Sabev Varbanov,et al.  Energy and water interactions: implications for industry , 2014 .

[6]  Dominic C.Y. Foo,et al.  Automated targeting for inter-plant water integration , 2009 .

[7]  Jiří Jaromír Klemeš,et al.  Recent developments in Process Integration , 2013 .

[8]  Luciana Savulescu,et al.  Process Integration Concepts for Combined Energy and Water Integration , 2013 .

[9]  Enrique Mateos-Espejel,et al.  Unified methodology for thermal energy efficiency improvement: Application to Kraft process , 2011 .

[10]  Mahmoud M. El-Halwagi,et al.  Floating pinch method for utility targeting in heat exchanger network (HEN) , 2014 .

[11]  Marianthi G. Ierapetritou,et al.  Optimal design of sustainable chemical processes and supply chains: A review , 2012, Comput. Chem. Eng..

[12]  Yuan Xigang,et al.  Design method of heat integrated water networks considering non-isothermal mixing , 2010 .

[13]  Robin Smith,et al.  Design and optimisation of combined water and energy systems , 2004 .

[14]  Frankie Wood-Black,et al.  Water and Sustainable Development: Opportunities for the Chemical Sciences: A Workshop Report to the Chemical Sciences Roundtable , 2004 .

[15]  Miguel J. Bagajewicz,et al.  Design of non-isothermal process water networks , 2007 .

[16]  Jingtao Wang,et al.  Simultaneous optimization of water and heat exchange networks , 2014, Korean Journal of Chemical Engineering.

[17]  Zuwei Liao,et al.  Simultaneous Optimization of Heat-Integrated Water Allocation Networks Using the Mathematical Model with Equilibrium Constraints Strategy , 2015 .

[18]  Robin Smith,et al.  Studies on simultaneous energy and water minimisation - Part II: Systems with maximum re-use of water , 2005 .

[19]  Jiří Jaromír Klemeš,et al.  Industrial water recycle/reuse , 2012 .

[20]  J. Jezowski Review of Water Network Design Methods with Literature Annotations , 2010 .

[21]  I. Grossmann,et al.  Optimization of Water Consumption in Second Generation Bioethanol Plants , 2011 .

[22]  Xigang Yuan,et al.  Simultaneous integration of water and energy in heat‐integrated water allocation networks , 2015 .

[23]  Vittorio Verda,et al.  Systematic approach for the synthesis of water and energy networks , 2012 .

[24]  Mahmoud M. El-Halwagi,et al.  Synthesis of mass exchange networks , 1989 .

[25]  Vittorio Verda,et al.  On the Integration of Power, Heat and Water in Industrial Processes , 2010 .

[26]  Jiří Jaromír Klemeš,et al.  Forty years of Heat Integration: Pinch Analysis (PA) and Mathematical Programming (MP) , 2013 .

[27]  Qiang Xu,et al.  Integration of electroplating process design and operation for simultaneous productivity maximization, energy saving, and freshwater minimization , 2012 .

[28]  Thokozani Majozi,et al.  Optimization of energy and water use in multipurpose batch plants using an improved mathematical formulation , 2014 .

[29]  Miguel J. Bagajewicz,et al.  Energy efficient water utilization systems in process plants , 2002 .

[30]  Enrique Mateos-Espejel,et al.  Base case process development for energy efficiency improvement, application to a Kraft pulping mill. Part II: Benchmarking analysis , 2011 .

[31]  Xiao Feng,et al.  Improving Energy Performance of Water Allocation Networks Through Appropriate Stream Merging , 2008 .

[32]  Cheng-Liang Chen,et al.  A two-stage approach for the synthesis of inter-plant water networks involving continuous and batch units , 2014 .

[33]  T. Gundersen,et al.  The synthesis of cost optimal heat exchanger networks: An industrial review of the state of the art , 1990 .

[34]  Enrique Mateos-Espejel,et al.  Base case process development for energy efficiency improvement, application to a Kraft pulping mill. Part I: Definition and characterization☆ , 2011 .

[35]  Ignacio E. Grossmann,et al.  Global optimization for the synthesis of integrated water systems in chemical processes , 2006, Comput. Chem. Eng..

[36]  Gang Rong,et al.  Systematic Optimization of Heat-Integrated Water Allocation Networks , 2011 .

[37]  Luis Puigjaner,et al.  Optimisation of water use in batch process industries , 1999 .

[38]  Nilay Shah,et al.  Optimization of Water Network Synthesis for Single-Site and Continuous Processes: Milestones, Challenges, and Future Directions , 2014 .

[39]  Adeniyi J. Isafiade,et al.  Optimization of combined heat and mass exchanger networks using pinch technology , 2007 .

[40]  Abtin Ataei,et al.  NEW METHOD FOR INDUSTRIAL WATER REUSE AND ENERGY MINIMIZATION , 2009 .

[41]  B. Linnhoff,et al.  The pinch design method for heat exchanger networks , 1983 .

[42]  Santanu Bandyopadhyay,et al.  Heat Integration in Process Water Networks , 2011 .

[43]  Miguel J. Bagajewicz,et al.  A review of recent design procedures for water networks in refineries and process plants , 2000 .

[44]  Bodo Linnhoff,et al.  A User guide on process integration for the efficient use of energy , 1994 .

[45]  Mahmoud M. El-Halwagi,et al.  An MINLP model for the simultaneous integration of energy, mass and properties in water networks , 2014, Comput. Chem. Eng..

[46]  Ignacio E. Grossmann,et al.  Simultaneous optimization models for heat integration—II. Heat exchanger network synthesis , 1990 .

[47]  Ignacio E. Grossmann,et al.  Global superstructure optimization for the design of integrated process water networks , 2011 .

[48]  Zdravko Kravanja,et al.  Optimal design for heat-integrated water-using and wastewater treatment networks , 2014 .

[49]  Santanu Bandyopadhyay,et al.  Energy conservation in water allocation networks with negligible contaminant effects , 2010 .

[50]  Mikhail Sorin,et al.  On Minimization of the Number of Heat Exchangers in Water Networks , 2004 .

[51]  Efstratios N. Pistikopoulos,et al.  A process synthesis modelling framework based on mass/heat transfer module hyperstructure , 1995 .

[52]  Kevin C. Furman,et al.  A Critical Review and Annotated Bibliography for Heat Exchanger Network Synthesis in the 20th Century , 2002 .

[53]  S. R. Alwi,et al.  Generic graphical technique for simultaneous targeting and design of water networks , 2008 .

[54]  Junghwan Kim,et al.  A simultaneous optimization approach for the design of wastewater and heat exchange networks based on cost estimation. , 2009 .

[55]  Mikhail Sorin,et al.  Direct and Indirect Heat Transfer in Water Network Systems , 2001 .

[56]  Santanu Bandyopadhyay,et al.  Energy optimization in heat integrated water allocation networks , 2012 .

[57]  Paul Stuart,et al.  Simultaneous Water and Energy Optimisation for a Pulp and Paper Mill , 2011 .

[58]  Andrea P. Reverberi,et al.  Conservation and improvements in water resource management: a global challenge , 2014 .

[59]  Mahmoud M. El-Halwagi,et al.  Sustainable Design Through Process Integration: Fundamentals and Applications to Industrial Pollution Prevention, Resource Conservation, and Profitability Enhancement , 2011 .

[60]  Rajagopalan Srinivasan,et al.  Sequential methodology for integrated optimization of energy and water use during batch process scheduling , 2011, Comput. Chem. Eng..

[61]  I. Grossmann,et al.  Optimization of Energy and Water Consumption in Corn-Based Ethanol Plants , 2010 .

[62]  Zdravko Kravanja,et al.  Simultaneous optimization of water and energy within integrated water networks , 2014 .

[63]  Abtin Ataei,et al.  SIMULTANEOUS ENERGY AND WATER OPTIMIZATION IN MULTIPLE- CONTAMINANT SYSTEMS WITH FLOWRATE CHANGES CONSIDERATION , 2010 .

[64]  Jingtao Wang,et al.  Heat, mass, and work exchange networks , 2012, Frontiers of Chemical Science and Engineering.

[65]  Zdravko Kravanja,et al.  Two-step mathematical programming synthesis of pinched and threshold heat-integrated water networks , 2014 .

[66]  Vittorio Verda,et al.  Exploiting inherent process flexibility for the reduction of water and energy consumption. Application to the pulp and paper industry , 2009 .

[67]  H. Verelst,et al.  Simultaneous Energy and Water Minimization Applied to Sugar Process Production , 2011 .

[68]  Zdravko Kravanja,et al.  Simultaneous optimization of heat-integrated water networks involving process-to-process streams for heat integration , 2014 .

[69]  Zdravko Kravanja,et al.  A Two-Step Solution Strategy for the Synthesis of Pinched and Threshold Heat-Integrated Process Water Networks , 2013 .

[70]  James G. Mann,et al.  Industrial Water Reuse and Wastewater Minimization , 1999 .

[71]  Xiao Feng,et al.  A new approach to design energy efficient water allocation networks , 2009 .

[72]  Mahmoud M. El-Halwagi,et al.  Synthesis of Heat-Integrated Resource Conservation Networks , 2012 .

[73]  François Maréchal,et al.  An Improved Linear Programming Approach for Simultaneous Optimization of Water and Energy , 2014 .

[74]  D. Foo State-of-the-Art Review of Pinch Analysis Techniques for Water Network Synthesis , 2009 .

[75]  T. Umeda,et al.  Optimal water allocation in a petroleum refinery , 1980 .

[76]  Chuei-Tin Chang,et al.  A Model-Based Search Strategy for Exhaustive Identification of Alternative Water Network Designs , 2011 .

[77]  Gade Pandu Rangaiah,et al.  Multi-objective Optimization of Heat Integrated Water Networks in Petroleum Refineries , 2014 .

[78]  Cheng-Liang Chen,et al.  Design of inter-plant water network with central and decentralized water mains , 2010, Comput. Chem. Eng..

[79]  Ignacio E. Grossmann,et al.  Energy optimization for the design of corn‐based ethanol plants , 2008 .

[80]  Robin Smith,et al.  Design of distributed effluent treatment systems , 1994 .

[81]  Du Hongbin Optimal Design of Water Utilization Network with Energy Integration in Process Industries , 2004 .

[82]  Jin-Kuk Kim,et al.  Novel methods for combined energy and water minimisation in the food industry , 2008 .

[83]  Ignacio E. Grossmann,et al.  Energy, water and process technologies integration for the simultaneous production of ethanol and food from the entire corn plant , 2011, Comput. Chem. Eng..

[84]  Santanu Bandyopadhyay,et al.  Energy integration across multiple water allocation networks with negligible contaminant effects , 2011 .

[85]  Zdravko Kravanja,et al.  Solution Strategies for the Synthesis of Heat-integrated Process Water Networks , 2012 .

[86]  Ignacio E. Grossmann,et al.  Review of Mixed‐Integer Nonlinear and Generalized Disjunctive Programming Methods , 2014 .

[87]  Predrag Rašković,et al.  Pinch design method in the case of a limited number of process streams , 2009 .

[88]  Li Bao-Hong,et al.  Automatic Synthesis of Alternative Heat-Integrated Water-Using Networks , 2013 .

[89]  Santanu Bandyopadhyay,et al.  Energy targeting in heat integrated water networks with isothermal mixing , 2011 .

[90]  Xiao Feng,et al.  Design water allocation network with minimum freshwater and energy consumption , 2003 .

[91]  Jiang Binbo Optimization of energy efficient water utilization systems , 2007 .

[92]  城塚 正,et al.  Chemical Engineering Scienceについて , 1962 .

[93]  Santanu Bandyopadhyay,et al.  A Unified Approach for the Optimization of Energy and Water in Multipurpose Batch Plants , 2012 .

[94]  Broome,et al.  Literature cited , 1924, A Guide to the Carnivores of Central America.

[95]  G. T. Polley,et al.  A Simple Methodology for the Design of Water Networks Handling Single Contaminants , 1997 .

[96]  Neven Duić,et al.  Sustainable Development of Energy, Water and Environment Systems (SDEWES) , 2019, Sustainability.

[97]  Serge Domenech,et al.  Eco Industrial Parks for Water and Heat Management , 2011 .

[98]  Samira Karbassian,et al.  Simultaneous Energy and Water Minimization: Approach for Systems With Optimum Regeneration of Wastewater , 2010 .

[99]  Jin-Kuk Kim,et al.  Improving energy recovery for water minimisation , 2009 .

[100]  Mahmoud M. El-Halwagi,et al.  Synthesis of Heat Integrated Resource Conservation Networks with Varying Operating Parameters , 2013 .

[101]  Jin-Kuk Kim,et al.  Synthesis and optimisation of heat-integrated multiple-contaminant water systems , 2008 .

[102]  Denny K. S. Ng,et al.  Synthesis of Direct and Indirect Interplant Water Network , 2008 .

[103]  Tomio Umeda,et al.  OPTIMAL PLANNING OF WATER ALLOCATION IN INDUSTRY , 1980 .

[104]  M. El‐Halwagi Pollution prevention through process integration : systematic design tools , 1997 .

[105]  Cheng-Liang Chen,et al.  Synthesis of heat-integrated water-using networks in process plants , 2010 .

[106]  Kitipat Siemanond,et al.  Water and Heat Exchanger Network Design for Fixed-flowrate System , 2014 .

[107]  Yin Ling Tan,et al.  Targeting the minimum water flow rate using water cascade analysis technique , 2004 .

[108]  Mahmoud M. El-Halwagi,et al.  Synthesis of combined heat and reactive mass-exchange networks , 1994 .

[109]  Ignacio E. Grossmann,et al.  Review of optimization models for integrated process water networks and their application to biofuel processes , 2014 .

[110]  G. T. Polley,et al.  Design of water and heat recovery networks for the simultaneous minimisation of water and energy consumption , 2010 .

[111]  I. Grossmann,et al.  Water Network Optimization with Wastewater Regeneration Models , 2014 .

[112]  Yvonne Koch Sustainability In The Process Industry Integration And Optimization , 2016 .

[113]  Jacek Jez Review of Water Network Design Methods with Literature Annotations , 2012 .

[114]  Vittorio Verda,et al.  Design of water and energy networks using temperatureconcentration diagrams , 2011 .

[115]  J. Paris,et al.  Energy and Water in the Pulp and Paper Industry – the Two Solitudes , 2007 .

[116]  Robin Smith,et al.  Chemical Process: Design and Integration , 2005 .

[117]  Jingtao Wang,et al.  Simultaneous integration of water and energy on conceptual methodology for both single- and multi-contaminant problems , 2014 .

[118]  Mahmoud M. El-Halwagi,et al.  Process integration technology review: background and applications in the chemical process industry , 2003 .

[119]  Chih-Yao Lin,et al.  Simultaneous optimization approach for integrated water-allocation and heat-exchange networks , 2008 .

[120]  Ignacio E. Grossmann,et al.  Synthesis of Interplant Water-Allocation and Heat-Exchange Networks. Part 1: Fixed Flow Rate Processes , 2012 .

[121]  Sharifah Rafidah Wan Alwi,et al.  A new technique for simultaneous water and energy minimisation in process plant , 2009 .

[122]  Zdravko Kravanja,et al.  Simultaneous synthesis of process water and heat exchanger networks , 2013 .

[123]  Ignacio E. Grossmann,et al.  Energy and Water Optimization in Biofuel Plants , 2010 .

[124]  Serge Domenech,et al.  Minimizing water and energy consumptions in industrial water networks , 2011 .

[125]  I. Grossmann,et al.  Water Targeting Models for Simultaneous Flowsheet Optimization , 2013 .

[126]  Dominic C.Y. Foo,et al.  A model-based approach for simultaneous water and energy reduction in a pulp and paper mill , 2013 .

[127]  Mariya Marinova,et al.  Energy implications of water reduction strategies in kraft process. Part II: Results. , 2010 .

[128]  Mahmoud M. El-Halwagi,et al.  Heat integrated resource conservation networks without mixing prior to heat exchanger networks , 2014 .

[129]  Mahmoud M. El-Halwagi,et al.  Synthesis of Water Networks Involving Temperature-Based Property Operators and Thermal Effects , 2013 .

[130]  Dominic C.Y. Foo,et al.  Process Integration for Resource Conservation , 2012 .

[131]  Gade Pandu Rangaiah,et al.  Review of Heat Exchanger Network Retrofitting Methodologies and Their Applications , 2014 .

[132]  Yin Hong-chao,et al.  Design of heat integrated water networks with multiple contaminants considering non-isothermal mixing , 2013 .

[133]  Ignacio E. Grossmann,et al.  Synthesis of Interplant Water-Allocation and Heat-Exchange Networks. Part 2: Integrations between Fixed Flow Rate and Fixed Contaminant-Load Processes , 2012 .

[134]  Xigang Yuan,et al.  Thermodynamic analysis of homogeneous non-isothermal mixing influence on the water-using networks' energy target , 2012 .

[135]  Ignacio E. Grossmann,et al.  Systematic Methods of Chemical Process Design , 1997 .

[136]  Zdravko Kravanja,et al.  Synthesis of Water, Wastewater Treatment, and Heat-Exchanger Networks , 2014 .

[137]  Linlin Liu,et al.  Combined mass and heat exchange network synthesis based on stage-wise superstructure model☆ , 2015 .

[138]  Enrique Mateos-Espejel,et al.  Systems interactions analysis for the energy efficiency improvement of a Kraft process , 2010 .

[139]  A. Alva-Argaez,et al.  WATER REUSE PROJECT SELECTION – A RETROFIT PATH TO WATER AND ENERGY SAVINGS , 2009 .

[140]  Miguel J. Bagajewicz,et al.  On the optimality conditions of water utilization systems in process plants with single contaminants , 2000 .

[141]  Miguel J. Bagajewicz,et al.  Synthesis of non-isothermal heat integrated water networks in chemical processes , 2008, Comput. Chem. Eng..

[142]  Xigang Yuan,et al.  Thermodynamic analysis of non-isothermal mixing's influence on the energy target of water-using networks , 2014, Comput. Chem. Eng..

[143]  Lorenz T. Biegler,et al.  Recent Advances in Chemical Process Optimization , 2014 .

[144]  Robin Smith,et al.  Studies on simultaneous energy and water minimisation—Part I: Systems with no water re-use , 2005 .

[145]  Lorenz T. Biegler,et al.  MPEC problem formulations and solution strategies with chemical engineering applications , 2008, Comput. Chem. Eng..

[146]  Esmael R. Seid,et al.  An Integrated Platform for Optimization of Heat and Water Use in Multipurpose Batch Plants , 2013 .

[147]  Gonzalo Guillén-Gosálbez,et al.  Scope for the application of mathematical programming techniques in the synthesis and planning of sustainable processes , 2010, Comput. Chem. Eng..

[148]  Yiqing Luo,et al.  Studies on the effect of non-isothermal mixing on water-using network's energy performance , 2012, Comput. Chem. Eng..

[149]  Ignacio E. Grossmann,et al.  Simultaneous optimization and heat integration of chemical processes , 1986 .

[150]  Sharifah Rafidah Wan Alwi,et al.  A new graphical approach for simultaneous mass and energy minimisation , 2011 .

[151]  杜红彬,et al.  Optimal Design of Water Utilization Network with Energy Integration in Process Industries , 2004 .

[152]  Ignacio E. Grossmann,et al.  A structural optimization approach in process synthesis. II: Heat recovery networks , 1983 .

[153]  J. Jeżowski Review and analysis of approaches for designing optimum industrial water networks , 2008 .

[154]  Nick Hallale Burning Bright: Trends in Process Integration , 2001 .

[155]  Jane D. Stamp,et al.  Unified Approach for the Optimization of Energy and Water in Multipurpose Batch Plants Using a Flexible Scheduling Framework , 2013 .

[156]  Serge Domenech,et al.  Minimizing water and energy consumptions in water and heat exchange networks , 2012 .

[157]  Mahmoud M. El-Halwagi,et al.  Optimal reconfiguration of multi-plant water networks into an eco-industrial park , 2012, Comput. Chem. Eng..