The optimal design of ECT probes for advanced nondestructive inspection of steam generator tubing in nuclear power plants is studied in this paper. A new approach for probe design is proposed, on basis of both a simplified detectability analysis method and a ring current model newly developed by the authors. The new approach is incorporated in the optimization of pick-up arrangements as well as the corresponding excitation coils. Two designs of a potential ECT probe which may show high performance in practical applications are proposed finally. In addition, the ring current model and the simplified detectability analysis method are validated further for a conducting tube by comparing the magnetic field perturbation due to a crack and the S/N ratios evaluated by the present method and an FEM-BEM hybrid code respectively. Consequently, the validity of the new design approach and the high performance of the new probe designs are assured.
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