Automated Detection of Color Non-Uniformity Defects in TFT-LCD

Thin film transistor-liquid crystal displays (TFT-LCD), owing to their space saving, energy efficiency, and low radiation, have been replacing cathode-ray tubes (CRT). However, defects such as screen flaw points and small color deviations often exist in TFT-LCDs. To detect the MURA-type defects, the color non-uniformity regions, this research proposes a new automated visual inspection method. We first use multivariate Hotelling T2 statistic to integrate different coordinates of color models and construct a T2 energy diagram to represent the degree of color deviations for selecting suspected defect regions. Then, an Ant Colony based approach that integrates computer vision techniques precisely identifies the flaw point defects in the T2 energy diagram. And, the Back Propagation Neural Network model determines the regions of small color variation defects based on the T2 energy values. Results of experiments on real TFT-LCD panel samples demonstrate the effects and practicality of the proposed system.

[1]  Fred Spiring,et al.  Introduction to Statistical Quality Control , 2007, Technometrics.

[2]  Jae Yeong Lee,et al.  Automatic Detection of Region-Mura Defect in TFT-LCD , 2004, IEICE Trans. Inf. Syst..

[3]  K. Nakashima Hybrid inspection system for LCD color filter panels , 1994, Conference Proceedings. 10th Anniversary. IMTC/94. Advanced Technologies in I & M. 1994 IEEE Instrumentation and Measurement Technolgy Conference (Cat. No.94CH3424-9).

[4]  C. Zhang,et al.  Multivariate outlier detection and remediation in geochemical databases. , 2001, The Science of the total environment.

[5]  C. Lu,et al.  Defect inspection of patterned thin film transistor-liquid crystal display panels using a fast sub-image-based singular value decomposition , 2004 .

[6]  Douglas C. Montgomery,et al.  A review of multivariate control charts , 1995 .

[7]  N. Otsu A threshold selection method from gray level histograms , 1979 .

[8]  Sang-Chan Park,et al.  Integrated machine learning approaches for complementing statistical process control procedures , 2000, Decis. Support Syst..

[9]  Sergey M. Sokolov,et al.  Automatic vision system for final test of liquid crystal displays , 1992, Proceedings 1992 IEEE International Conference on Robotics and Automation.

[10]  Youn Min Chou,et al.  Applying Hotelling's T2 Statistic to Batch Processes , 2001 .

[11]  D.R. Hush,et al.  Progress in supervised neural networks , 1993, IEEE Signal Processing Magazine.

[12]  Du-Ming Tsai,et al.  Automatic defect inspection for LCDs using singular value decomposition , 2005 .

[13]  Marco Dorigo,et al.  Ant algorithms and stigmergy , 2000, Future Gener. Comput. Syst..

[14]  Marco Dorigo,et al.  Ant system: optimization by a colony of cooperating agents , 1996, IEEE Trans. Syst. Man Cybern. Part B.

[15]  H.-C. Liu,et al.  Liquid crystal display surface uniformity defect inspection using analysis of variance and exponentially weighted moving average techniques , 2005 .

[16]  Alice E. Smith,et al.  X-bar and R control chart interpretation using neural computing , 1994 .