Simulated moving bed chromatography for the separation of enantiomers.

Simulated moving bed (SMB) chromatography, a continuous multi-column chromatographic process, has become one of the preferred techniques for the separation of the enantiomers of a chiral compound. Several active pharmaceutical ingredients, including blockbuster drugs, are manufactured using the SMB technology. Compared to single column preparative chromatography, SMB separations achieve higher productivity and purity, while reducing the solvent consumption. The SMB technology has found applications both at small and large scales. Design methods have been developed for robust operation and scale-up, using data obtained from analytical experiments. In the last few years, rapid developments have been made in the areas of design, improved process schemes, optimization and robust control. This review addresses these developments, as well as both the fundamentals of the SMB science and technology and some practical issues concerning the operation of SMB units. Particular emphasis is placed on the consolidation of the "triangle theory", a design tool that is used both in the academia and industry for the design of SMB processes.

[1]  Hyun-Ku Rhee,et al.  Design of Simulated-Moving-Bed Chromatography with Enriched Extract Operation (EE-SMB): Langmuir Isotherms , 2006 .

[2]  Chaoyong Wang,et al.  Neural network-based identification of SMB chromatographic processes , 2001 .

[3]  A. K. Ray,et al.  Multiobjective optimization of SMB and varicol process for chiral separation , 2002 .

[4]  C. Welch Evolution of chiral stationary phase design in the Pirkle laboratories , 1994 .

[5]  Jay H. Lee,et al.  Repetitive model predictive control applied to a simulated moving bed chromatography system , 2000 .

[6]  Massimo Morbidelli,et al.  PowerFeed operation of simulated moving bed units: changing flow-rates during the switching interval. , 2003, Journal of chromatography. A.

[7]  Georges Guiochon,et al.  Effect of the flow rates in linear, ideal, simulated moving-bed chromatography , 1997 .

[8]  Massimo Morbidelli,et al.  Shortcut experimental method for designing chiral SMB separations , 2002 .

[9]  Nien-Hwa Linda Wang,et al.  Standing wave design of nonlinear SMB systems for fructose purification , 1998 .

[10]  Sebastian Engell,et al.  Optimisation and control of chromatography , 2005, Comput. Chem. Eng..

[11]  G. Guiochon,et al.  Ultra high pressure liquid chromatography. Column permeability and changes of the eluent properties. , 2008, Journal of chromatography. A.

[12]  M. Morbidelli,et al.  Simulated moving bed chromatographic resolution of a chiral antitussive. , 1998, Journal of chromatography. A.

[13]  Ernst Dieter Gilles,et al.  Automatic control of the simulated moving bed process for C8 aromatics separation using asymptotically exact input/output-linearization , 1999 .

[14]  Marco Mazzotti,et al.  Local Equilibrium Theory for the Binary Chromatography of Species Subject to a Generalized Langmuir Isotherm , 2006 .

[15]  H Schmidt-Traub,et al.  Effect of the homogeneity of the column set on the performance of a simulated moving bed unit. I. Theory. , 2001, Journal of chromatography. A.

[16]  G. Ströhlein,et al.  Hybrid Processes: Design Method for Optimal Coupling of Chromatography and Crystallization Units , 2003 .

[17]  Massimo Morbidelli,et al.  Temperature Gradient Operation of a Simulated Moving Bed Unit , 2001 .

[18]  G. Terfloth Enantioseparations in super- and subcritical fluid chromatography. , 2001, Journal of chromatography. A.

[19]  Alain Vande Wouwer,et al.  SMB enantioseparation: Process development, modeling, and operating conditions , 2000 .

[20]  Andreas Seidel-Morgenstern,et al.  Detailed study of Tröger's base separation by SMB process , 2004 .

[21]  Manfred Morari,et al.  Optimizing control of simulated moving beds--experimental implementation. , 2005, Journal of chromatography. A.

[22]  Marco Mazzotti,et al.  Design of Simulated Moving Bed Separations: Generalized Langmuir Isotherm , 2006 .

[23]  Malte Kaspereit,et al.  New Developments in Simulated Moving Bed Chromatography , 2008 .

[24]  Alírio E. Rodrigues,et al.  Novel Analytical Solution for a Simulated Moving Bed in the Presence of Mass-Transfer Resistance , 2004 .

[25]  S. Peper,et al.  Simulated moving bed chromatography with supercritical fluids for the resolution of bi-naphthol enantiomers and phytol isomers. , 2002, Journal of biochemical and biophysical methods.

[26]  O Ludemann-Hombourger,et al.  Application of the "VARICOL" process to the separation of the isomers of the SB-553261 racemate. , 2002, Journal of chromatography. A.

[27]  Manfred Morari,et al.  Optimizing control of simulated moving bed separations of mixtures subject to the generalized Langmuir isotherm , 2008 .

[28]  Massimo Morbidelli,et al.  Enantioseparation through Supercritical Fluid Simulated Moving Bed (SF-SMB) Chromatography , 2001 .

[29]  Massimo Morbidelli,et al.  Optimal operation of simulated moving bed units for nonlinear chromatographic separations , 1997 .

[30]  Olivier Ludemann-Hombourger,et al.  Design of a Simulated Moving Bed: Optimal Particle Size of the Stationary Phase , 2000 .

[31]  Manfred Morari,et al.  Experimental implementation of automatic 'cycle to cycle' control of a chiral simulated moving bed separation. , 2007, Journal of chromatography. A.

[32]  G. G. Stokes "J." , 1890, The New Yale Book of Quotations.

[33]  R. Majors Preparative chiral SFC as a green technology for rapid access to enantiopurity in pharmaceutical process research , 2005 .

[34]  V. S. Vaidhyanathan,et al.  Transport phenomena , 2005, Experientia.

[35]  G. Ash,et al.  ELUXYL - A NEW PARAXYLENE SEPARATION PROCESS , 1994 .

[36]  Massimo Morbidelli,et al.  A continuous multicolumn countercurrent solvent gradient purification (MCSGP) process , 2007, Biotechnology and bioengineering.

[37]  N. Wakao,et al.  Effect of fluid dispersion coefficients on particle-to-fluid heat transfer coefficients in packed beds , 1978 .

[38]  Experimental investigation of the behavior of gas phase simulated moving beds. , 2002, Journal of chromatography. A.

[39]  Hyun-Ku Rhee,et al.  Optimization-based predictive control of a simulated moving bed process using an identified model , 2006 .

[40]  D. Ruthven,et al.  Counter-current and simulated counter-current adsorption separation processes , 1989 .

[41]  Sebastian Engell,et al.  Model-based optimization and control of chromatographic processes , 2000 .

[42]  Reginald B. H. Tan,et al.  Recovery of (−)-praziquantel from racemic mixtures by continuous chromatography and crystallisation , 1995 .

[43]  A. Garrison Probing the enantioselectivity of chiral pesticides. , 2006, Environmental science & technology.

[44]  Massimo Morbidelli,et al.  Supercritical fluid simulated moving bed chromatography , 1997 .

[45]  Kus Hidajat,et al.  Enantio-separation of racemic pindolol on α1-acid glycoprotein chiral stationary phase by SMB and Varicol , 2007 .

[46]  P. Höglund,et al.  Stereospecific determination, chiral inversion in vitro and pharmacokinetics in humans of the enantiomers of thalidomide. , 1995, Chirality.

[47]  Roger-Marc Nicoud,et al.  Purification of Difluoromethylornithine by Global Process Optimization: Coupling of Chemistry and Chromatography with Enantioselective Crystallization , 2007 .

[48]  Patricia Short BASF VENTURES FORTH: Investments help German giant keep up-to-date on new technology 'in anything chemistry' , 2003 .

[49]  Hans Bock,et al.  Efficient optimization of simulated moving bed processes , 2007 .

[50]  Jean Jacques,et al.  Enantiomers, Racemates, and Resolutions , 1981 .

[51]  Achim Kienle,et al.  Improved operation of simulated moving bed processes through cyclic modulation of feed flow and feed concentration , 2003 .

[52]  Massimo Morbidelli,et al.  Solvent gradient operation of simulated moving beds. 2. Langmuir isotherms. , 2004, Journal of chromatography. A.

[53]  Phillip C. Wankat,et al.  Three-zone simulated moving bed with partial feed and selective withdrawal , 2002 .

[54]  Y. Lim,et al.  Optimization of a six-zone simulated moving bed chromatographic process , 2007 .

[55]  The GC-SMB separation of the enantiomers of isoflurane , 2002 .

[56]  V. Schurig Separation of enantiomers by gas chromatography. , 2001, Journal of chromatography. A.

[57]  Michel Bailly,et al.  Preparative scale enantioseparation of a chiral epoxide: Comparison of liquid chromatography and simulated moving bed adsorption technology , 1993 .

[58]  G. Brunner,et al.  Separation of stereoisomers in a simulated moving bed-supercritical fluid chromatography plant. , 1999, Journal of chromatography. A.

[59]  Chang-Ha Lee,et al.  Partial-discard strategy for obtaining high purity products using simulated moving bed chromatography. , 2006, Journal of chromatography. A.

[60]  Gerd Brunner,et al.  Separation of ibuprofen enantiomers by supercritical fluid simulated moving bed chromatography , 2002 .

[61]  Henner Schmidt-Traub,et al.  Preparative Chromatography: of Fine Chemicals and Pharmaceutical Agents , 2005 .

[62]  Lorenz T. Biegler,et al.  Comparison of configurations of a four-column simulated moving bed process by multi-objective optimization , 2008 .

[63]  Arvind Rajendran,et al.  Equilibrium theory-based design of simulated moving bed processes under reduced purity requirements linear isotherms. , 2008, Journal of chromatography. A.

[64]  M. Morbidelli,et al.  Simulated moving-bed chromatography and its application to chirotechnology. , 2000, Trends in biotechnology.

[65]  G. Guiochon,et al.  Prediction of the influence of the heat generated by viscous friction on the efficiency of chromatography columns. , 2008, Journal of chromatography. A.

[66]  E. Yashima,et al.  Polysaccharide-based chiral stationary phases for high-performance liquid chromatographic enantioseparation. , 2001, Journal of chromatography. A.

[67]  Marco Mazzotti,et al.  Equilibrium theory based design of simulated moving bed processes for a generalized Langmuir isotherm. , 2006, Journal of chromatography. A.

[68]  E. Francotte,et al.  Enantioselective chromatography as a powerful alternative for the preparation of drug enantiomers. , 2001, Journal of chromatography. A.

[69]  J. Strube,et al.  Preparative enantioseparation by simulated moving bed chromatography. , 2001, Journal of chromatography. A.

[70]  Jinhua J. Song,et al.  Asymmetric synthesis of active pharmaceutical ingredients. , 2006, Chemical reviews.

[71]  Jay H. Lee,et al.  A model-based predictive control approach to repetitive control of continuous processes with periodic operations , 2001 .

[72]  G. Guiochon,et al.  Experimental and theoretical study of the adsorption behavior and mass transfer kinetics of propranolol enantiomers on cellulase protein as the selector. , 1996, Analytical chemistry.

[73]  Luís S. Pais,et al.  Modeling strategies for enantiomers separation by SMB chromatography , 1998 .

[74]  Achim Kienle,et al.  Design of simulated moving bed processes under reduced purity requirements. , 2007, Journal of chromatography. A.

[75]  Karsten-Ulrich Klatt,et al.  Model-based control of a simulated moving bed chromatographic process for the separation of fructose and glucose , 2002 .

[76]  Massimo Morbidelli,et al.  Continuous enantiomer separation of the volatile inhalation anesthetic enflurane with a gas chromatographic simulated moving bed unit , 1998 .

[77]  J. Jorgenson,et al.  Ultrahigh-pressure reversed-phase liquid chromatography in packed capillary columns. , 1997, Analytical chemistry.

[78]  Massimo Morbidelli,et al.  Multiobjective optimization of simulated moving bed and Varicol processes using a genetic algorithm. , 2003, Journal of chromatography. A.

[79]  D. Graham The Characterization of Physical Adsorption Systems. I. The Equilibrium Function and Standard Free Energy of Adsorption , 1953 .

[80]  Massimo Morbidelli,et al.  Gas chromatographic simulated moving bed separation of the enantiomers of the inhalation anesthetic enflurane , 2000 .

[81]  Massimo Morbidelli,et al.  Robust design of countercurrent adsorption separation processes: 5. Nonconstant selectivity , 2000 .

[82]  Andreas Seidel-Morgenstern,et al.  A method to evaluate the feasibility of TMB chromatography for reduced efficiency and purity requirements based on discrete optimization , 2007, Comput. Chem. Eng..

[83]  Marco Mazzotti,et al.  Experimental assessment of powerfeed chromatography , 2004 .

[84]  A. Máté First order partial differential equations ∗ , 2011 .

[85]  Anita M. Katti,et al.  Fundamentals of Preparative and Nonlinear Chromatography , 1994 .

[86]  Georges Guiochon,et al.  Preparative liquid chromatography. , 2002, Journal of chromatography. A.

[87]  Massimo Morbidelli,et al.  Adsorption separation processes: Countercurrent and simulated countercurrent operations , 1988 .

[88]  Massimo Morbidelli,et al.  Robust design of binary countercurrent adsorption separation processes , 1993 .

[89]  Alírio E. Rodrigues,et al.  Design of a simulated moving bed in the presence of mass‐transfer resistances , 1999 .

[90]  Andreas Seidel-Morgenstern,et al.  Application of gradients in the simulated moving bed process , 2001 .

[91]  M. Morbidelli,et al.  Enantiomer separation of α-ionone using gas chromatography with cyclodextrin derivatives as chiral stationary phases , 1999 .

[92]  M. Bailly,et al.  The M3C Process: A New Multicolumn Chromatographic Process Integrating a Concentration Step. I—The Equilibrium Model , 2006 .

[93]  A. Seidel-Morgenstern,et al.  Coupling of simulated moving bed chromatography and fractional crystallisation for efficient enantioseparation. , 2001, Journal of chromatography. A.

[94]  Massimo Morbidelli,et al.  Continuous chromatographic processes with a small number of columns: Comparison of simulated moving bed with Varicol, PowerFeed, and ModiCon , 2004 .

[95]  Masakazu Negawa,et al.  Optical resolution by simulated moving-bed adsorption technology , 1992 .

[96]  Massimo Morbidelli,et al.  Experimental analysis of a chiral separation through simulated moving bed chromatography , 1999 .

[97]  G. Guiochon,et al.  Determination of the gas-liquid partition isotherms of the enantiomers of methyl 2-chloropropionate on trichloroacetyl pentyl β-cyclodextrin using the elution by characteristic points method , 1996 .

[98]  Henner Schmidt-Traub,et al.  Effect of the homogeneity of the column set on the performance of a simulated moving bed unit. II. Experimental study. , 2002, Journal of chromatography. A.

[99]  Marco Mazzotti,et al.  Identification and predictive control of a simulated moving bed process: Purity control , 2006 .

[100]  Manfred Morari,et al.  Automatic Control of Simulated Moving Beds II: Nonlinear Isotherm , 2004 .

[101]  F. Helferich,et al.  Multicomponent Chromatography—Theory of Interference , 1977 .

[102]  M. Mazzotti,et al.  Supercritical fluid simulated moving bed chromatography II. Langmuir isotherm. , 2001, Journal of chromatography. A.

[103]  Manfred Morari,et al.  Optimizing control of simulated moving beds--linear isotherm. , 2004, Journal of chromatography. A.

[104]  M. Perrut Advances in supercritical fluid chromatographic processes , 1994 .

[105]  Phillip C. Wankat,et al.  Large-scale adsorption and chromatography , 1986 .

[106]  Massimo Morbidelli,et al.  Simulated moving‐bed units with extra‐column dead volume , 1999 .

[107]  Y. Okamoto,et al.  Resolution by high-performance liquid chromatography using polysaccharide carbamates and benzoates as chiral stationary phases , 1994 .

[108]  The chiral pool as a source of enantioselective catalysts and auxiliaries , 1992 .

[109]  Manfred Morari,et al.  Multi-rate optimizing control of simulated moving beds , 2008, 2008 47th IEEE Conference on Decision and Control.

[110]  G. Schneider,et al.  Pressure and density dependence of capacity ratios in supercritical fluid chromatography (SFC) with carbon dioxide as mobile phase , 1975 .

[111]  Georges Guiochon,et al.  Analytical solution for the linear ideal model of simulated moving bed chromatography , 1996 .

[112]  Massimo Morbidelli,et al.  Optimal operation of simulated moving-bed units for non-linear chromatographic separations: II. Bi-Langmuir isotherm , 1998 .

[113]  B. Pugin,et al.  Progress in enantioselective catalysis assessed from an industrial point of view , 2005 .

[114]  Mohammad Amanullah,et al.  Experimental implementation of identification-based optimizing control of a simulated moving bed process. , 2006, Journal of chromatography. A.

[115]  Nien-Hwa Linda Wang,et al.  Standing wave analysis of SMB chromatography: Linear systems , 1997 .

[116]  M. Mazzotti,et al.  Optimization of simulated moving bed and column chromatography for a plasmid DNA purification step and for a chiral separation. , 2007, Journal of chromatography. A.

[117]  Ernst Dieter Gilles,et al.  A new concept for operating simulated moving-bed processes , 1999 .

[118]  Pierre Rouchon,et al.  Numerical Simulation of Band Propagation in Nonlinear Chromatography , 1987, Preparative-Scale Chromatography.

[119]  J. Blehaut,et al.  Recent aspects in simulated moving bed , 1998 .

[120]  Andreas Seidel-Morgenstern,et al.  Experimental determination of single solute and competitive adsorption isotherms. , 2004, Journal of chromatography. A.

[121]  Geoffrey B. Cox,et al.  Preparative enantioselective chromatography , 2005 .

[122]  K. Hashimoto,et al.  A new process combining adsorption and enzyme reaction for producing higher‐fructose syrup , 1983, Biotechnology and bioengineering.

[123]  G. Subramanian,et al.  Chiral separation techniques : a practical approach , 2001 .

[124]  Jay H. Lee,et al.  Automatic control of simulated moving beds , 2004 .

[125]  Achim Kienle,et al.  Simulated moving bed process with cyclic modulation of the feed concentration. , 2003, Journal of chromatography. A.

[126]  Olivier Ludemann-Hombourger,et al.  The “VARICOL” Process: A New Multicolumn Continuous Chromatographic Process , 2000 .

[127]  Achim Kienle,et al.  Improving Simulated Moving Bed Processes by Cyclic Modulation of the Feed Concentration , 2002 .

[128]  Phillip C. Wankat,et al.  SMB Operation Strategy−Partial Feed , 2002 .

[129]  Sebastian Engell,et al.  Optimization-based control of a reactive simulated moving bed process for glucose isomerization , 2004 .

[130]  L. Biegler,et al.  Optimization strategies for simulated moving bed and PowerFeed processes , 2006 .

[131]  Michael Mccoy SMB EMERGES AS CHIRAL TECHNIQUE: Pharmaceutical chemical makers see method as new route to enantiomers , 2000 .

[132]  N.-H. Linda Wang,et al.  Extended Standing Wave Design Method for Simulated Moving Bed Chromatography: Linear Systems , 2000 .

[133]  Douglas M. Ruthven,et al.  Principles of Adsorption and Adsorption Processes , 1984 .

[134]  R. LeVeque Numerical methods for conservation laws , 1990 .

[135]  M. Morbidelli,et al.  Enantioseparation of 1-phenyl-1-propanol on Chiralcel OD by supercritical fluid chromatography. I. Linear isotherm. , 2005, Journal of chromatography. A.

[136]  M. Perrut,et al.  Preparative supercritical fluid chromatography , 1990 .

[137]  Massimo Morbidelli,et al.  Design of Simulated Moving Bed Units under Nonideal Conditions , 1999 .

[138]  Arvind Rajendran,et al.  Enantioseparation of 1-phenyl-1-propanol by supercritical fluid-simulated moving bed chromatography. , 2005, Journal of chromatography. A.

[139]  Shinji Nagamatsu,et al.  Chiral separation of a pharmaceutical intermediate by a simulated moving bed process 1 Presented at the 1998 International Symposium on Preparative Chromatography, Ion Exchange and Adsorption/Desorption Processes and Related Techniques, Washington, DC, 31 May–3 June 1998. 1 , 1999 .

[140]  Manfred Morari,et al.  Optimizing control of an experimental simulated moving bed unit , 2006 .

[141]  A. Rodrigues,et al.  Design of simulated moving bed and Varicol processes for preparative separations with a low number of columns. , 2003, Journal of chromatography. A.

[142]  David W. Guest,et al.  Evaluation of simulated moving bed chromatography for pharmaceutical process development , 1997 .

[143]  Mohammad Amanullah,et al.  Optimization of a hybrid chromatography-crystallization process for the separation of Tröger's base enantiomers. , 2006, Journal of chromatography. A.

[144]  C. Ching,et al.  Preparative resolution of praziquantel enantiomers by simulated counter-current chromatography , 1993 .

[145]  S. Engell,et al.  Optimization of simulated moving bed and Varicol processes. , 2003, Journal of chromatography. A.