CHARACTERISATION OF A REFURBISHED 1½ STAGE TURBINE TEST RIG FOR FLOWFIELD MAPPING BEHIND BLADING WITH NON-AXISYMMETRIC CONTOURED ENDWALLS

This paper describes the results, to date, of collaboration between the CSIR (South Africa) and Durham University (UK). Furthermore the paper intends to demonstrate the capability and suitability of a refurbished 1½ stage turbine test rig to performing tests on blading featuring non-axisymmetric endwalls in a lowspeed, rotating environment. The test rig has been refurbished in such a way as to dramatically improve the measurement standards and to provide the highest degree of commonality with Durham University’s equipment to ensure a common research thread. The characterisation of this turbine has revealed reduced power output levels when compared to the design data as a result of the tip vortex flows and an underturning from the rotor as a result of the low Mach numbers. Although the results consistently yield lower power for the contoured rotor it is close to the experimental uncertainty. In addition the use of rapidly prototyped blading has allowed for the manufacture of complex geometries at low cost, but with the addition of some new challenges. Nomenclature Symbol Cx Axial velocity N Rotor wheel speed (RPM) P00 Inlet total pressure P2 Rotor exit static pressure P3 Turbine exit static pressure

[1]  R. J. Boyle,et al.  Analytic investigation of effect of end-wall contouring on stator performance , 1981 .

[2]  Karen A. Thole,et al.  Computational Design and Experimental Evaluation of Using a Leading Edge Fillet on a Gas Turbine Vane , 2001 .

[3]  Martin G. Rose,et al.  Improving the Efficiency of the Trent 500-HP Turbine Using Nonaxisymmetric End Walls—Part I: Turbine Design , 2003 .

[4]  R. E. Nece,et al.  Chamber Dimension Effects on Induced Flow and Frictional Resistance of Enclosed Rotating Disks , 1960 .

[5]  Martin G. Rose,et al.  Improving the Efficiency of the Trent 500 HP Turbine Using Non-Axisymmetric End Walls: Part 1 — Turbine Design , 2001 .

[6]  N. R. L. Maccallum,et al.  Comparison of Transverse Injection Effects in Annular and in Straight Turbine Cascades , 1979 .

[7]  K. Funazaki,et al.  Reduction of Secondary Flow Effects in a Linear Cascade by Use of an Air Suction From the Endwall , 1996 .

[8]  C. H. Sieverding,et al.  Recent Progress in the Understanding of Basic Aspects of Secondary Flows in Turbine Blade Passages , 1985 .

[9]  Young June Moon,et al.  Counter-rotating streamwise vortex formation in the turbine cascade with endwall fence , 2001 .

[10]  J. P. Bindon,et al.  The Performance of a Low Speed One and a Half Stage Axial Turbine With Varying Rotor Tip Clearance and Tip Gap Geometry , 1994 .

[11]  Grant Ingram Endwall profiling for the reduction of secondary flow in turbines , 2003 .

[12]  Henry Cohen,et al.  Gas turbine theory , 1973 .

[13]  Grant Ingram,et al.  A Turbine Cascade Facility for Secondary Flow Research , 2006 .

[14]  H. Watanabe,et al.  Suppression of Secondary Flows in a Turbine Nozzle With Controlled Stacking Shape and Exit Circulation by 3D Inverse Design Method , 1999 .

[15]  Tatsuo Kawai Effect of Combined Boundary Layer Fences on Turbine Secondary Flow and Losses. , 1994 .

[16]  Martin G. Rose,et al.  Improving Turbine Efficiency Using Non-Axisymmetric End Walls: Validation in the Multi-Row Environment and With Low Aspect Ratio Blading , 2002 .

[17]  L. Langston,et al.  Three-Dimensional Flow Within a Turbine Cascade Passage , 1977 .

[18]  J. Denton Loss Mechanisms in Turbomachines , 1993 .