Scenario-based robust dominance criteria for multi-objective automated flexible transfer line balancing problem under uncertainty

The automated flexible transfer line (AFTL) is designed with flexibility, reconfigurability and reliability to satisfy the requirements in real manufacturing environment. It contains multiple stages in series performing the assigned operations, and each stage consists of multiple machining cells with one robot and multiple identical machines. A multi-objective robust optimisation problem (MOROP) based on AFTL balancing problem under uncertainty with three conflicting objectives, i.e. minimise the expected line cycle time, minimise the probability of real line cycle time exceeding the expected line cycle time and minimise the smoothness index, is proposed in this paper. Three new scenario-based robust dominance (SRD) criteria are proposed, and two novel methods, i.e. heuristic based on branch and bound (HBB) and heuristic based on artificial bee colony (HABC), are designed. Different sizes of experiments on MOROP are made and solved by the methods, and the performances of HBB and HABC are tested against considered problems with different scenarios based on the SRD criteria. Overall results indicate that HBB is quicker in searching solutions and HABC is better in result quality, and both heuristics provide robust solutions for the AFTL balancing problem.

[1]  Eckart Zitzler,et al.  Evolutionary algorithms for multiobjective optimization: methods and applications , 1999 .

[2]  Alexandre Dolgui,et al.  Stability radii of optimal assembly line balances with a fixed workstation set , 2016 .

[3]  Lei Yue,et al.  Set-partitioning-based heuristic for balancing and configuration of automated flexible machining line , 2018 .

[4]  Alexandre Dolgui,et al.  Balancing lines with CNC machines: A multi-start ant based heuristic , 2010 .

[5]  Raymond H. Myers,et al.  Probability and Statistics for Engineers and Scientists. , 1973 .

[6]  Ayyuce Aydemir-Karadag,et al.  Multi-objective optimization of stochastic disassembly line balancing with station paralleling , 2013, Comput. Ind. Eng..

[7]  Fulya Altiparmak,et al.  Multi-objective optimization of a stochastic assembly line balancing: A hybrid simulated annealing algorithm , 2011, Comput. Ind. Eng..

[8]  Alexandre Dolgui,et al.  A reactive GRASP and Path Relinking for balancing reconfigurable transfer lines , 2012 .

[9]  Lawrence V. Snyder,et al.  Facility location under uncertainty: a review , 2006 .

[10]  Alexandre Dolgui,et al.  Algorithms and implementation of a set partitioning approach for modular machining line design , 2012, Comput. Oper. Res..

[11]  Nima Hamta,et al.  A hybrid PSO algorithm for a multi-objective assembly line balancing problem with flexible operation times, sequence-dependent setup times and learning effect , 2013 .

[12]  Nguyen Van Hop,et al.  A heuristic solution for fuzzy mixed-model line balancing problem , 2006, Eur. J. Oper. Res..

[13]  Ullah Saif,et al.  Pareto lexicographic α-robust approach and its application in robust multi objective assembly line balancing problem , 2014 .

[14]  Alexandre Dolgui,et al.  Scenario based robust line balancing: Computational complexity , 2012, Discret. Appl. Math..

[15]  Min Li,et al.  A New Robust Dominance Criterion for Multiobjective Optimization , 2015, IEEE Transactions on Magnetics.

[16]  Alexandre Dolgui,et al.  Balancing reconfigurable machining lines via a set partitioning model , 2014 .

[17]  Chaoyong Zhang,et al.  An improved genetic algorithm for robust permutation flowshop scheduling , 2011 .

[18]  Alexandre Dolgui,et al.  Enumerations and stability analysis of feasible and optimal line balances for simple assembly lines , 2015, Comput. Ind. Eng..

[19]  Alexandre Dolgui,et al.  A MIP approach for balancing transfer line with complex industrial constraints , 2010, Comput. Ind. Eng..

[20]  D. Xue,et al.  Scaling of the anomalous Hall effect in ferrimagnetic Co90Gd10 thin films , 2015, 2015 IEEE Magnetics Conference (INTERMAG).

[21]  Aiping Li,et al.  Optimization of line configuration and balancing for flexible machining lines , 2016 .

[22]  Alexandre Dolgui,et al.  Balancing machining transfer lines using genetic algorithms , 2009, 2009 International Conference on Computers & Industrial Engineering.

[23]  Dervis Karaboga,et al.  AN IDEA BASED ON HONEY BEE SWARM FOR NUMERICAL OPTIMIZATION , 2005 .

[24]  Alexandre Dolgui,et al.  Balancing machining lines: a two-phase heuristic , 2010 .

[25]  Mohammed Fazle Baki,et al.  Balancing transfer lines using Benders decomposition and ant colony optimisation techniques , 2014 .

[26]  Yoram Koren,et al.  Design of reconfigurable manufacturing systems , 2010 .

[27]  Dan Luo,et al.  Decomposition heuristic for parallel-machine transfer line design with dual-uncertainties-based chance constraints , 2019 .

[28]  R. L. Daniels,et al.  β-Robust scheduling for single-machine systems with uncertain processing times , 1997 .

[29]  Yeongho Kim,et al.  Genetic algorithms for assembly line balancing with various objectives , 1996 .

[30]  Yoram Koren,et al.  Scalability planning for reconfigurable manufacturing systems , 2012 .

[31]  Kalyanmoy Deb,et al.  A fast and elitist multiobjective genetic algorithm: NSGA-II , 2002, IEEE Trans. Evol. Comput..

[32]  Daniel Vanderpooten,et al.  Lexicographic α-robustness: An alternative to min-max criteria , 2012, Eur. J. Oper. Res..

[33]  F. Musharavati RECONFIGURABLE MANUFACTURING SYSTEMS , 2010 .

[34]  Weida Xu,et al.  Strategic robust mixed model assembly line balancing based on scenario planning , 2011 .

[35]  Alexandre Dolgui,et al.  Minimizing setup costs in a transfer line design problem with sequential operation processing , 2014 .

[36]  Alexandre Dolgui,et al.  A special case of transfer lines balancing by graph approach , 2006, Eur. J. Oper. Res..

[37]  S. Kotz,et al.  Breakthrough in Statistics: Volume I, Foundations and Basic Theory@@@Breakthrough in Statistics: Volume II, Methodology and Distribution , 1994 .

[38]  Alexandre Dolgui,et al.  On problem of optimal design of transfer lines with parallel and sequential operations , 1999, 1999 7th IEEE International Conference on Emerging Technologies and Factory Automation. Proceedings ETFA '99 (Cat. No.99TH8467).

[39]  Patrick R. McMullen,et al.  Multi-objective assembly line balancing via a modified ant colony optimization technique , 2006 .

[40]  S. G. Ponnambalam,et al.  An investigation on minimizing cycle time and total energy consumption in robotic assembly line systems , 2015 .