Fundamentals of flocculation

Flocculation (aggregation) of particles is a vital stage in many solid‐liquid separation operations. The process usually involves some form of chemical destabilization and a step in which particles collide and form aggregates (flocs). Destabilization may involve simply overcoming any repulsive forces between particles, as with simple salts, “bridging” between particles by polymeric flocculants, or the precipitation of metal hydroxides leading to “sweep flocculation” as with aluminum and iron salts. Recent work on interparticle forces, the action of polymeric flocculants, and the nature of species produced by hydrolyzing metal salts is reviewed and the relevance to practical flocculation processes is discussed. The kinetics of particle aggregation, aggregate size distribution, and the morphology of aggregates have received a great deal of fundamental attention recently. Most of this work is concerned with rather ideal systems, but conclusions of much wider applicability can be drawn. In particular, the rel...

[1]  S. Dukhin,et al.  Dynamics of colloid particle interaction , 1987 .

[2]  B. Moudgil,et al.  Collision efficiency factors in polymer flocculation of fine particles , 1987 .

[3]  C. M. Flynn Hydrolysis of inorganic iron(III) salts , 1984 .

[4]  B. W. Greene,et al.  In situ polymerization of surface-active agents on latex particles , 1970 .

[5]  J. Israelachvili,et al.  Measurement of forces between two mica surfaces in aqueous electrolyte solutions in the range 0–100 nm , 1978 .

[6]  H. Krug,et al.  Rapid coagulation of polystyrene particles investigated by single-particle laser light scattering , 1984 .

[7]  J. Israelachvili,et al.  Measurement of the hydrophobic interaction between two hydrophobic surfaces in aqueous electrolyte solutions , 1984 .

[8]  E. Clayfield,et al.  Retarded dispersion forces in colloidal particles—Exact integration of the casimir and polder equation , 1971 .

[9]  E. Lifshitz The theory of molecular attractive forces between solids , 1956 .

[10]  H. Wennerström,et al.  Amphiphile-water systems and electrostatic interactions , 1988 .

[11]  G. Frens,et al.  Repeptization and the theory of electrocratic colloids , 1972 .

[12]  R. Ottewill,et al.  Stability of monodisperse polystyrene latex dispersions of various sizes , 1966 .

[13]  T. Healy,et al.  The energetics of flocculation and redispersion by polymers , 1964 .

[14]  D. Cannell,et al.  Restructuring of colloidal silica aggregates. , 1986, Physical review letters.

[15]  J. Gregory Flocculation in laminar tube flow , 1981 .

[16]  Tomoyoshi Matsuda,et al.  Axial change of total particle concentration in poiseuille flow , 1980 .

[17]  E. Verwey,et al.  Theory of the stability of lyophobic colloids. , 1955, The Journal of physical and colloid chemistry.

[18]  John Gregory,et al.  Rates of flocculation of latex particles by cationic polymers , 1973 .

[19]  J. Lyklema Water at interfaces: A colloid-chemical approach , 1977 .

[20]  S. G. Mason,et al.  The microrheology of colloidal dispersions VII. Orthokinetic doublet formation of spheres , 1977 .

[21]  J Gregory,et al.  The effect of cationic polymers on the colloidal stability of latex particles , 1976 .

[22]  R. Gochin,et al.  The Mechanism of Flocculation of Coal Particles by Polyethyleneoxide , 1985 .

[23]  S. Friedlander,et al.  The coagulation of hydrosols by brownian motion and laminar shear flow , 1964 .

[24]  E. J. List,et al.  Collision efficiencies of diffusing spherical particles: hydrodynamic, van der Waals and electrostatic forces , 1984 .

[25]  H. C. Hamaker The London—van der Waals attraction between spherical particles , 1937 .

[26]  R. Stewart,et al.  CHARACTERISATION OF THE STRUCTURE OF CONCENTRATED, FLOCCULATED SUSPENSIONS , 1986 .

[27]  Samia Al Azharia Jahn,et al.  Using Moringa Seeds as Coagulants in Developing Countries , 1988 .

[28]  F. Fiessinger,et al.  Polymerized Iron Chloride: An Improved Inorganic Coagulant , 1984 .

[29]  Modelling shear-flocculation by population balances , 1987 .

[30]  Herbert Freundlich,et al.  Colloid and capillary chemistry , 1922 .

[31]  K. Furusawa,et al.  Colloid chemical studies of polystyrene latices polymerized without any surfaceactive agents , 1970 .

[32]  R. Jullien,et al.  On the measurement of the fractal dimension of aggregated particles by electron microscopy : experimental method, corrections and comparison with numerical models , 1986 .

[33]  J. Gregory Polymer adsorption and flocculation in sheared suspensions , 1988 .

[34]  L. Spielman Viscous interactions in Brownian coagulation , 1970 .

[35]  R. Jullien Aggregation phenomena and fractal aggregates , 1987 .

[36]  J. Bottero,et al.  Mechanism of formation of aluminum trihydroxide from keggin Al13 polymers , 1987 .

[37]  Richard R. Lessard,et al.  Bubble Coalescence and Gas Transfer in Aqueous Electrolytic Solutions , 1971 .

[38]  R Hogg,et al.  Collision efficiency factors for polymer flocculation , 1984 .

[39]  H. Christenson,et al.  Very long range attractive forces between uncharged hydrocarbon and fluorocarbon surfaces in water , 1988 .

[40]  K. Higashitani,et al.  Pelleting flocculation of colloidal latex particles , 1987 .

[41]  B. Vincent,et al.  The equilibrium aspects of weak flocculation , 1973 .

[42]  C. J. Oss,et al.  Negative Hamaker coefficients , 1979 .

[43]  P. Wiersema,et al.  Rapid coagulation of polystyrene latex in a stopped-flow spectrophotometer , 1974 .

[44]  E. Matijević,et al.  Effects of born repulsion on particle detachment , 1987 .

[45]  Larry A. Glasgow,et al.  Characterization of Agitation Intensity in Flocculation Processes , 1986 .

[46]  M. J. Vold Computer simulation of floc formation in a colloidal suspension , 1963 .

[47]  P. D. Bruyn,et al.  Hydrolysis-precipitation studies of aluminum(III) solutions. 3. The role of the sulfate ion , 1978 .

[48]  A. G. Bhole,et al.  Theory of Flocculation for Continuous Flow System , 1973 .

[49]  G. Frens,et al.  The double layer potential Øδ as a rate determining factor in the coagulation of electrocratic colloids , 1988 .

[50]  R. Pelton A model for flocculation in turbulent flow , 1981 .

[51]  Charles R. O'Melia,et al.  Aluminum-fulvic acid interactions: mechanisms and applications , 1988 .

[52]  E. Staples,et al.  Size distribution of aggregates in flocculating dispersions , 1987 .

[53]  M. Ernst,et al.  Numerical evaluation of self-preserving spectra in smoluchowski's coagulation theory , 1987 .

[54]  L. Eriksson Conditioning of Biological Sludges with Cationic Poly-Electrolytes , 1987 .

[55]  A. Amirtharajah,et al.  Destabilization of Particles by Turbulent Rapid Mixing , 1986 .

[56]  K. Higashitani,et al.  A kinematic interpretation on coagulation mechanism of hydrophobic colloids , 1978 .

[57]  J. S. Clunie,et al.  Adsorption of inorganic ions in black foam films , 1968 .

[58]  D. P. Sheetz,et al.  In situ polymerization of surface-active agents on latex particles II. The mechanical stability of styrene/butadiene latexes , 1970 .

[59]  J. Visser,et al.  The concept of negative hamaker coefficients. 1. history and present status , 1981 .

[60]  W. R. Schowalter,et al.  The influence of brownian diffusion on binary flow-induced collision rates in colloidal dispersions , 1985 .

[61]  J. Lekki,et al.  Surface dissociation constants for solid oxide/aqueous solution systems , 1979 .

[62]  David Tabor,et al.  The measurement of van der Waals dispersion forces in the range 1.5 to 130 nm , 1972 .

[63]  M. Smoluchowski Versuch einer mathematischen Theorie der Koagulationskinetik kolloider Lösungen , 1918 .

[64]  N. Narkis,et al.  The Mechanism of Flocculation Processes in the Presence of Humic Substances , 1975 .

[65]  J. Gossett,et al.  Mechanisms of Coagulation With Aluminum Salts , 1988 .

[66]  Norihito Tambo,et al.  Physical characteristics of flocs—I. The floc density function and aluminium floc , 1979 .

[67]  J. Gregory,et al.  Interaction of unequal double layers at constant charge , 1975 .

[68]  H. S. Fogler,et al.  Gravity-Induced Flocculation , 1984 .

[69]  T. Healy,et al.  Heterocoagulation of amphoteric latex colloids , 1977 .

[70]  A. Lips,et al.  The influence of Stern layers on the calculation of Hamaker functions from coagulation data , 1978 .

[71]  J. Tobiason CHEMICAL EFFECTS ON THE DEPOSITION OF NON-BROWNIAN PARTICLES , 1989 .

[72]  E. Matijević Colloid stability and complex chemistry , 1973 .

[73]  D. P. Sheetz,et al.  In situ polymerization of surface-active agents on latex particles I. Preparation and characterization of styrene/butadiene latexes , 1970 .

[74]  G. Tiravanti,et al.  Influence of the charge density of cationic polyelectrolytes on sludge conditioning , 1985 .

[75]  D. H. Napper Flocculation studies of sterically stabilized dispersions , 1970 .

[76]  J. C. Bolger,et al.  The Plastic Flow Behavior of Flocculated Kaolin Suspensions , 1962 .

[77]  M. Jekel,et al.  The stabilization of dispersed mineral particles by adsorption of humic substances , 1986 .

[78]  J. Gregory,et al.  Approximate expressions for retarded van der waals interaction , 1981 .

[79]  J. Overbeek,et al.  The rate of coagulation as a measure of the stability of silver iodide sols , 1954 .

[80]  R. J. Hunter,et al.  Zeta Potential in Colloid Science , 1981 .

[81]  R. Hogg,et al.  Agglomerate structure in flocculated suspensions and its effect on sedimentation and dewatering , 1987 .

[82]  L. Koopal,et al.  The effect of particle size on the stability of haematite (α-Fe2O3) hydrosols , 1987 .

[83]  P. Wiersema,et al.  Effect of hydrodynamic interaction on the coagulation rate of hydrophobic colloids , 1971 .

[84]  S. Marčelja,et al.  Surface interactions in simple electrolytes , 1988 .

[85]  David Tabor,et al.  The direct measurement of normal and retarded van der Waals forces , 1969, Proceedings of the Royal Society of London. A. Mathematical and Physical Sciences.

[86]  A. Wheatley,et al.  Factors effecting a loss of flocculation activity of polyacrylamide solutions: Shear degradation, cation complexation, and solution aging , 1987 .

[87]  J. Rosen A statistical description of coagulation , 1984 .

[88]  P. Adler Heterocoagulation in shear flow , 1981 .

[89]  R. Rajagopalan,et al.  Adsorption of brownian particles in the presence of potential barriers: effect of different modes of double-layer interaction , 1981 .

[90]  Lee R. White,et al.  The calculation of hamaker constants from liftshitz theory with applications to wetting phenomena , 1980 .

[91]  G. J. Fleer,et al.  Electrical contributions to the effect of macromolecules on colloid stability. , 1987 .

[92]  R. F. Packham Some studies of the coagulation of dispersed clays with hydrolyzing salts , 1965 .

[93]  R. J. Hunter,et al.  Coagulation of Amphoteric Latex Colloids Reversibility and Specific Ion Effects , 1978 .

[94]  J. Marra Direct measurements of attractive Van der Waals and adhesion forces between uncharged lipid bilayers in aqueous solutions , 1986 .

[95]  K. W. Lee,et al.  Conservation of particle size distribution parameters during Brownian coagulation , 1985 .

[96]  R. S. Marsden,et al.  Calculation of dispersion force interactions between colloidal particles in butan-1-ol , 1978 .

[97]  N. Graham Orthokinetic flocculation rates for amorphous silica microspheres with cationic polyelectrolytes , 1981 .

[98]  L. Spielman Hydrodynamic Aspects of Flocculation , 1985 .

[99]  J. Gregory,et al.  Deposition of latex particles on alumina fibers , 1980 .

[100]  D. H. Napper Polymeric stabilization of colloidal dispersions , 1983 .

[101]  R. Jullien,et al.  Size distribution of clusters in irreversible kinetic aggregation , 1984 .

[102]  T. G. M. Ven,et al.  On the role of ion size in coagulation , 1988 .

[103]  W. Knocke,et al.  Improving heavy metal sludge dewatering characteristics by recycling preformed sludge solids , 1987 .

[104]  D. Weitz,et al.  Fractal structures formed by kinetic aggregation of aqueous gold colloids , 1984 .

[105]  J. Gregory Van der Waals interaction between mica surfaces: comparison of theory and experiment , 1977 .

[106]  Richard M. Pashley,et al.  Dlvo and hydration forces between mica surfaces in Mg2+, Ca2+, Sr2+, and Ba2+ chloride solutions , 1984 .

[107]  B. Ninham,et al.  Van der Waals Forces in Electrolytes , 1972 .

[108]  C. J. Oss,et al.  Repulsive Van Der Waals Interactions: Their Role in Various Separation Methods , 1978 .

[109]  J. Overbeek,et al.  The Rule of Schulze and Hardy , 1980 .

[110]  W. Drost-Hansen Effects of Vicinal Water on Colloidal Stability and Sedimentation Processes , 1977 .

[111]  N. Tambo Physical characteristics of flocs—II. Strength of floc , 1979 .

[112]  J. Overbeek,et al.  Lyotropic effects at the silver iodide/electrolyte solution interface , 1975 .

[113]  S. G. Mason,et al.  Dispersion by laminar flow , 1982 .

[114]  R. Letterman,et al.  Effect of Al(III) and Sulfate Ion on Flocculation Kinetics , 1987 .

[115]  J. Gregory The calculation of Hamaker constants , 1970 .

[116]  R. A. Ruehrwein,et al.  MECHANISM OF CLAY AGGREGATION BY POLYELECTROLYTES , 1952 .

[117]  B. Vincent,et al.  Polymer adsorption and dispersion stability , 1984 .

[118]  R. Ottewill,et al.  Influence of particle size on the stability of polystyrene latices with an adsorbed layer of nonionic surface active agent , 1974 .

[119]  E. W. Merrill,et al.  Midpoint scission of macromolecules in dilute solution in turbulent flow , 1984, Nature.

[120]  T. Dąbroś,et al.  Attenuation of the van der Waals attraction energy in the particlesemi-infinite medium system due to the roughness of the particle surface , 1980 .

[121]  W. Walles Role of flocculant molecular weight in the coagulation of suspensions , 1968 .

[122]  John L. Cleasby,et al.  Is Velocity Gradient a Valid Turbulent Flocculation Parameter , 1984 .

[123]  R. Rajagopalan,et al.  INVITED REVIEW STABILITY OF COLLOIDAL DISPERSIONS , 1985 .

[124]  A. Gorton,et al.  The Mechanical Stability of Natural Rubber Latexes , 1978 .