Impact Analysis: Deciphering the Benefits and Limitations in Improving Processes using Six Sigma, TQM and SCM- A Thorough Study

Six Sigma is both a philosophy and a methodology that improves quality by analyzing data with statistics to find the root cause of quality problems and to implement controls. Statistically, Six Sigma refers to a process in which the range between the mean of a process quality measurement and the nearest specification limit is at least six times the standard deviation of the process.Despite the pervasiveness of Six Sigma program implementations, there is increasing concern about implementation failures. One reason many Six Sigma programs fail is becaus e an implementation model on how to effectively guide the implementation of these programs is lacking. While Six Sigma is increasingly implemented in industry, little academic research has been done on Six Sigma and its influence on quality management theory and application. There is a criticism that Six Sigma simply puts traditional quality management practices in a new package. To investigate this issue and the role of Six Sigma in quality management, this study reviewed both the traditional quality management and Six Sigma literatures. Quality professionals are aware that the six-sigma methodology employs existing, well-known tools developed in quality sciences and are based on the works of Deming, Juran, Ishikaw a, Taguchi, and others. Nevertheless six sigma, a Motorola innovation, has been a positive force. A good presentation - black belts and green belts honoring six-sigma experts - can make statistical process improvement, and the systematic six-sigma methodology taste good, and do good work.

[1]  C. Voss,et al.  Quality management re-visited: a reflective review and agenda for future research , 2002 .

[2]  Hale Kaynak,et al.  The relationship between total quality management: practices and their effects on firm performance , 2003 .

[3]  John N. Pearson,et al.  Jit Manufacturing: a Survey of Implementations in Small and Large U.S. Manufacturers , 1999 .

[4]  Robert Slater The GE Way Fieldbook: Jack Welch's Battle Plan for Corporate Revolution , 1999 .

[5]  R. Rajagopalan,et al.  Developing Novel Catalysts with Six Sigma , 2004 .

[6]  Donald A. Schön Deutero-learning in organizations: Learning for , 1975 .

[7]  Gary L. Neilson,et al.  The secrets to successful strategy execution. , 2008, Harvard business review.

[8]  D. Teece Explicating dynamic capabilities: the nature and microfoundations of (sustainable) enterprise performance , 2007 .

[9]  Joseph T. Mahoney,et al.  The management of resources and the resource of management , 1995 .

[10]  Tirthankar Dasgupta,et al.  Using the six-sigma metric to measure and improve the performance of a supply chain , 2003 .

[11]  Jung-Lang Cheng DMAIC Integration Necessary for Success , 2006 .

[12]  Jayne F. DeClue Room for Improvement , 1955 .

[13]  Roger G. Schroeder,et al.  Method and context perspectives on learning and knowledge creation in quality management , 2007 .

[14]  Satya S. Chakravorty,et al.  Bottleneck management: theory and practice , 2006 .

[15]  Michael C. Jensen,et al.  The Two Key Principles Behind Effective TQM Programs , 1998 .

[16]  Tony Bendell,et al.  A review and comparison of six sigma and the lean organisations , 2006 .

[17]  Michael Beer,et al.  Why Total Quality Management Programs Do Not Persist: The Role of Management Quality and Implications for Leading a TQM Transformation , 2003, Decis. Sci..

[18]  Andrew Lee‐Mortimer Six Sigma: a vital improvement approach when applied to the right problems, in the right environment , 2006 .

[19]  John Lewis,et al.  Design for six sigma: 15 lessons learned , 2002 .

[20]  Roger G. Schroeder,et al.  Six sigma: A goal-theoretic perspective , 2003 .

[21]  Young Hoon Kwak,et al.  Benefits, obstacles, and future of six sigma approach , 2006 .

[22]  Roger G. Schroeder,et al.  Six Sigma: Definition and underlying theory , 2008 .

[23]  Roberto Filippini,et al.  TQM impact on quality conformance and customer satisfaction: A causal model , 1998 .

[24]  Peter C. Brewer Six Sigma helps a company create a culture of accountability , 2004 .

[25]  Sean P. Goffnett Understanding Six Sigma®: Implications for Industry and Education , 2004 .

[26]  Malika Singh,et al.  Preparation of Papers for International Journal of Scientific & Engineering Research , 2014 .

[27]  Thomas Pyzdek,et al.  The Six Sigma handbook : a complete guide for green belts, black belts, and managers at all levels , 2014 .

[28]  Xingxing Zu,et al.  The evolving theory of quality management: The role of Six Sigma , 2008 .

[29]  R. Handfield,et al.  Supply Chain Management: Supplier Performance and Firm Performance , 1998 .

[30]  James R. Evans,et al.  Successful implementation of Six Sigma: benchmarking General Electric Company , 2000 .

[31]  Charles R. Gowen,et al.  Effect of technological intensity on the relationships among Six Sigma design, electronic-business, and competitive advantage: A dynamic capabilities model study , 2005 .

[32]  Jiju Antony,et al.  Critical success factors for the successful implementation of six sigma projects in organisations , 2002 .

[33]  Sriram Thirumalai,et al.  Customer satisfaction with order fulfillment in retail supply chains: implications of product type in electronic B2C transactions , 2005 .

[34]  Constance E. Helfat,et al.  Dynamic capabilities : understanding strategic change in organizations , 2007 .

[35]  Satya S. Chakravorty,et al.  Developing effective strategies to prioritize set‐up reduction in a multi‐machine production system , 1995 .

[36]  Kathleen M. Eisenhardt,et al.  DYNAMIC CAPABILITIES, WHAT ARE THEY? , 2000 .

[37]  Satya S. Chakravorty,et al.  Implementation of Deming's Style of Quality Management: An Action Research Study in a Plastics Company , 2006 .

[38]  J. Hackman,et al.  Total Quality Management: Empirical, Conceptual, and Practical Issues , 1995 .

[39]  Arto Haikonen,et al.  Dynamics of organizational learning and continuous improvement in six sigma implementation , 2007 .

[40]  Jennifer L. Hartnett,et al.  Managing Quality: The Strategic and Competitive Edge , 1988 .

[41]  D. Garvin Manufacturing Strategic Planning , 1993 .

[42]  R. Westbrook,et al.  New Strategic Tools for Supply Chain Management , 1991 .

[43]  Louise Davison,et al.  The Link between Six Sigma and Quality Culture – An Empirical Study , 2007 .

[44]  Barbara B. Flynn,et al.  Relationship Between JIT and TQM: Practices and Performance , 1995 .

[45]  R. Handfield,et al.  Quality-Driven Change and its Effects on Financial Performance , 1998 .

[46]  C. Tennant,et al.  Selection of six sigma projects in the UK , 2006 .

[47]  Satya S. Chakravorty,et al.  Implementing quality improvement programs using the focusing steps of the Theory of Constraints , 1998 .

[48]  S. Ahire,et al.  The role of top management commitment in quality management: an empirical analysis of the auto parts industry , 1998 .

[49]  Dale S. Rogers,et al.  Supply Chain Management: Definition, Growth and Approaches , 1998 .

[50]  Soren Bisgaard,et al.  The science of Six Sigma , 2007 .

[51]  Cliff Jones,et al.  REDUCING THE COST OF FAILURE; TIME IS THE UNFORGIVING ENEMY DURING PIPELINE RUPTURES , 2012 .

[52]  Andrew H. Van de Ven,et al.  Special Issue: Frontiers of Organization Science, Part 1 of 2: Designing Work Within and Between Organizations , 2005, Organ. Sci..

[53]  Jafar Razmi,et al.  Implementation of Six Sigma quality system in Celestica with practical examples , 2006 .

[54]  Rodney McAdam,et al.  The organisational contextual factors affecting the implementation of Six-Sigma in a high technology mass-manufacturing environment , 2004 .

[55]  Chih Wei Wu,et al.  An integrated structural model toward successful continuous improvement activity , 2006 .

[56]  Matt Barney,et al.  Motorola's Second Generation , 2002 .

[57]  Roger G. Schroeder,et al.  Integrating quality management practices with knowledge creation processes , 2004 .

[58]  Roger G. Schroeder,et al.  The impact of just-in-time manufacturing and its infrastructure on manufacturing performance , 1997 .

[59]  Linda Cubaichini-Travis The Power of Ultimate Six Sigma™ , 2003 .

[60]  S. T. Foster,et al.  Does Six Sigma Improve Performance? , 2007 .

[61]  Roger G. Schroeder,et al.  Six sigma: The role of goals in improvement teams , 2006 .

[62]  Thomas Y. Choi,et al.  The TQM Paradox: Relations among TQM practices, plant performance, and customer satisfaction , 1998 .

[63]  Keki R. Bhote The power of ultimate Six Sigma : Keki Bhote's proven system for moving beyond quality excellence to total business excellence , 2003 .

[64]  Maurizio Zollo,et al.  Deliberate Learning and the Evolution of Dynamic Capabilities , 2002 .

[65]  David J. Lemak,et al.  Beyond Process: TQM Content and Firm Performance , 1996 .

[66]  Ronald D. Snee,et al.  Leading Six Sigma: A Step-by-Step Guide Based on Experience with GE and Other Six Sigma Companies , 2002 .

[67]  Jiju Antony,et al.  Key ingredients for the effective implementation of Six Sigma program , 2002 .

[68]  Peter S. Pande,et al.  The Six Sigma Way: How GE, Motorola, and Other Top Companies are Honing Their Performance , 2000 .

[69]  Donald P. Lynch,et al.  How to Scope DMAIC Projects , 2003 .

[70]  Paul A. Keller Six Sigma Demystified , 2004 .

[71]  M. Shubik,et al.  A Behavioral Theory of the Firm. , 1964 .

[72]  Albert H. C. Tsang,et al.  Antecedents to successful implementation of Six Sigma , 2005 .

[73]  E. V. Gijo,et al.  Six Sigma implementation – Hurdles and more hurdles , 2005 .

[74]  S. Ahire,et al.  The impact of design management and process management on quality: an empirical investigation , 2000 .

[75]  E. Johnsen Richard M. Cyert & James G. March, A Behavioral Theory of The Firm, Prentice-Hall, Inc., Englewood Cliffs, New Jersey, 1963, 332 s. , 1964 .

[76]  J. Bessant,et al.  High-involvement innovation through continuous improvement , 1997 .